Cast bullets

Status
Not open for further replies.

tikka-guy

Member
Joined
Apr 17, 2011
Messages
112
Location
Pennsylvania
I've read several recommendations on here for using cast bullets in a handgun for hunting. What is the advantage? Do they offer much expansion? How well do they stay together?

I've only had exposure to jacketed bullets in my hunting career, so I'm trying to learn a bit more about it.
 
Cast bullets usualy don't expand much if any. The advantage is penatration. They usualy make much more soft tissue damage then an fmj or RN because of their large meplet causing a substantial outward pressure wave. High SD bullets do not benifit any form cast bullets on deer sized game but low SD handgun bullets or large caliber rifle bullets (45-70, 444....etc) do.
Their wound tract is much more consistant as compared to a HP or SP bullet which tend to dump most of their energy into a smaller portion of the wound tract. Cast bullets are not usualy needed on deer but people who hunt tougher game like feral hogs tend to perfer hardcast since it won't dump energy into their tough hide.
 
Yeah they use a high zinc lead alloy for cast bulllets. Remember that not alll flat points are made the same, larger meplet designes do more soft tissue damage. Genral rule is a min of 71% meplet for hunting hardcast. Hardcast bullets have superb penartation, since they do not expend any energy on deformation, through and through is the rule around here even on the feral hogs. I would personaly stick to bonded HPs for whitetail and use hardcast on anything that would require 20+" of penatration. I have seen a cast bullets tested on BG and penatrate 46" at handgun speeds.....impressive.
 
The details need to be addressed, and all perinent information should be analyzed before hunting with cast bullets. Here's what you want to determine:
What game species do you intend to hunt?. What pressure is safe for your selected bullet weight? How many FPS is the bullet traveling at? At what point does the lead bullet become a mass of molten lead in near liquid state charging out the end of the barrel upon firing? ( EX: you would not want shoot pure lead bullets at 3,000 FPS out of a 7mm mag for instance, though you could hunt with cast bullets of the right lead/ zinc consistency out of a 30-30 at 1000 FPS.) Do a bit of research on the caliber you intend to shoot, the velocities, and the powder load before hunting with your selected load.

Cast bullets are popular for reloaders, mainly because they are cheap. Tire weights are an example that are popular materials for relaoding, as they are made with a combination of lead and zinc that is suitable for shooting, and they are often cheap/ even free if the right source is available.

You can use a gas check with cast bullets that will assist in maximizing velocities and reaching higher velocities than cast bullets alone. I have shot cast bullets before, and recently aquired materials and equipment to produce some. When using spent brass, a proper powder load, a new primer, and cast bullets- the cost of shooting goes down. If a large number of bullets are made in a batch at one time, then the idea of hunting with them eventually arises.

Handguns shoot at lower velocities than rifles, and cast bullets are more commonly and safely utilized. Often lower powder charges are utilized here.
I'm not an expert though, but efficient.
 
Genral rule is a min of 71% meplet for hunting hardcast

71% diameter or area?

Thanks for the info Kachok and Cob. I'm not going out hunting with a handgun tomorrow... more of just a curiosity. I do have a .44 mag lever action I've just been using LeverEvolution rounds in, but admit I hadn't put much thought into the selection beyond knowing it's suitable for whitetails. If I ever do any hog hunting with it, which I'd love to do, I'll look into cast bullets a little closer.
 
Caution and correction:

You do not want zinc anywhere involved with lead for anything more precise than a fishing sinker, and not that if you can help it. Bullet casters go to a good deal of care to get zinc wheel weights out of their buckets of lead wheel weights, something that is getting harder to do now that we are so environmentally conscious.

Antimony is what is alloyed with lead to harden it. Tin hardens only a little but helps the casting. Commercial pistol bullets are normally 92% lead, 6% antimony, 2% tin. Old style wheel weights were said to be about 4-5% antimony, .5% tin but can be about anything now as they are cast from scrap lead. There are still decent bullets being made from straight wheel weights, though.
 
+1 on Kachok's post. I've shot multiple hogs and several deer with hard cast gas checked Lee SWCs of the Keith style. They work quite well. I load a 180 XTP to 1400 fps in my Blackhawk, but I've not shot anything with it. Hard to figure how it'd work any better and I cast my own SWCs.

And, too bad they don't print with Linotype anymore. I have a part time job at a news paper. Bummer. LOL
 
71% diameter or area?

Thanks for the info Kachok and Cob. I'm not going out hunting with a handgun tomorrow... more of just a curiosity. I do have a .44 mag lever action I've just been using LeverEvolution rounds in, but admit I hadn't put much thought into the selection beyond knowing it's suitable for whitetails. If I ever do any hog hunting with it, which I'd love to do, I'll look into cast bullets a little closer.
71% of the frontal area. Most FN FMJs don't have that much. There have been a few really good studies on hardcast bullets and their terminal effects.
 
I've read several recommendations on here for using cast bullets in a handgun for hunting.


Hunting what and with what caliber? Deer size and smaller animals, including Black Bear, I prefer a JSP or JHP in my handguns. For hogs, elk and dangerous game, I'd rather use hard cast.
 
You should really visit castboolits.gunloads.com for some more advise. As I understand it, I have only been casting a short time. But zinc is a major no no in casting your bullets.

My straight wheel weights weather water dropped or air cooled are still pretty hard and deform very little when shooting odd targets like pine logs and the such.
 
Last edited:
I dont know of anyone that casts a bullet with high zinc content. Ive played with it a bit myself and its real touch to get a pure zinc bullet to cast well and an lead/zinc alloy is even harder to deal with.
 
No not significant amounts of zinc, though it exists is trace amounts of casting lead. I did mix up guilding metal with casting lead, zinc is added to copper to make guilding metal, harder then regular copper to reduce fouling and preserve structural integrety on impact.
 
Yeah they use a high zinc lead alloy for cast bulllets.

No, no, no. Zinc is bad stuff in bullets. Even a little will wreck mould fillout.

I process WW's in bulk in a cast iron pot on a large burner. To keep the zinc out, I keep the alloy temp at about 725° which is a good 50° lower than the melting point of zinc (787° F). The zinc simply floats to the top where I scoop it out after fluxing.

Regarding bullet types for hunting, you have to remember that there are sacrifices with any bullet type. An expanding bullet will typically make a larger wound channel, but penetrates less than a flat point bullet. Conversely, the flat point bullet, while creating a smaller wound channel, penetrates much more deeply.

Personally, I'll take pentration over a wide wound channel any day because a hole through the lungs, is a hole through the lungs, be it 1/2" in diameter or 3/4" in diameter.

35W
 
The details need to be addressed, and all perinent information should be analyzed before hunting with cast bullets. Here's what you want to determine:
What game species do you intend to hunt?. What pressure is safe for your selected bullet weight? How many FPS is the bullet traveling at? At what point does the lead bullet become a mass of molten lead in near liquid state charging out the end of the barrel upon firing? ( EX: you would not want shoot pure lead bullets at 3,000 FPS out of a 7mm mag for instance, though you could hunt with cast bullets of the right lead/ zinc consistency out of a 30-30 at 1000 FPS.) Do a bit of research on the caliber you intend to shoot, the velocities, and the powder load before hunting with your selected load.

Cast bullets are popular for reloaders, mainly because they are cheap. Tire weights are an example that are popular materials for relaoding, as they are made with a combination of lead and zinc that is suitable for shooting, and they are often cheap/ even free if the right source is available.

You can use a gas check with cast bullets that will assist in maximizing velocities and reaching higher velocities than cast bullets alone. I have shot cast bullets before, and recently aquired materials and equipment to produce some. When using spent brass, a proper powder load, a new primer, and cast bullets- the cost of shooting goes down. If a large number of bullets are made in a batch at one time, then the idea of hunting with them eventually arises.

Handguns shoot at lower velocities than rifles, and cast bullets are more commonly and safely utilized. Often lower powder charges are utilized here.
I'm not an expert though, but efficient.
To cast something from combination of lead and zinc)
 
Every one that I have ever talked to takes a lot of precaution to make sure they do not get zinc in their alloy. That is why we flux it when smelting down wheel weights.

35whelen is spot on for every thing I have ever read. Again http://castboolits.gunloads.com/ web site is a wealth of good information on casting. When I started casting this place was all but a necessity, and they still provide tons of useful tips to the art of casting.
 
Last edited:
I guess that it was maybe 25 years ago that Ross Seyfried wrote of hunting Australian water buffalo with lead bullets in his .454 Casull. 300 grains? Something like that. Cross-body shot, one-shot kill and I believe an exit wound. As I recall, he mentioned "large meplat" in the bullet design.
 
A simple question,

How many of these posters that are stating to use zinc as part of the casting process have actually done it?

It comes out like oatmeal, and does not fill the mold properly. My friend didn't believe me about the effect of it and ruined a 20lb pot of lead with it.

So instead of saying "I read it on the interent", go try it and find out for yourself.

And if you are using a mix of lead and zinc and it works with no problem, lets us know the mixture, heat temp, hardness, and show some examples of your success.
 
This question is more the sake of curiosity than for actual use (read as I do not hunt using a handgun).

Everyone seems to be suggesting to use a SWC, but then say how it needs a large meplate. They then suggest a semi wadcutter. Why wouldn’t you want a full wadcutter (if that’s the proper term)? Wouldn’t it have a 100% meplate?

Again just curious
 
A full wadcutter is only stable to about 100 yards and won't track well through game. The best balance of both is one with a large meplat.
 
For large game a Keith type SWC bullet with a wide meplat is the cat's meow for Deer/Elk/Bear because of the Mild upset and deep penetration but the cast bullet works well for small game too. Turkeys and rabbits etc..punches a decent hole but don't get blown up from HP or even SP bullets. I use both but really like the Cast bullets in .357/.45 handgun calibers.
 
Status
Not open for further replies.
Back
Top