A first in almost 50 years of reloading,,,,,,

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jgh4445

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Nothing cataclysmic but a first for me anyway. Blown Primer!.
Custom FN Mauser actioned 7X57. Double set triggers, 23 1/2 inch barrel,gorgeous wood, immaculate condition, well cared for old gun.Bought it at a gunshow 2 weeks ago. Checked it out in every way, bore, safety, headspace set trigger function etc. Contactedthe previous owner. 87 years old, said he couldn't hunt anymore and had sold it. Had it built in the late 60's. His favorite rifle that had killed game all over the world.
Been working up a load with WLR primers, 140 gr Accubonds, 140 gr Berger VLDs, Norma brass and IMR 4350 powder. Seating depth is 3.100. Fits in the mag well fine. The bullet is .002 off the lands. Found out early that it doesn't like the VLDs. May be the 1 in 10 twist. At 100 yds, the AB's shot really well with a group of two in one hole and a flyer opening up the group to 1 inch. I was using the Nosler book and had worked my way up to 48 grains to get that group. I had some 49 grain loads loaded but had to quit for the day. I decided I would go back the next day.
While at home I got to thinking ( which might be the root of the problem) that I could do a bit more than the book loads. I loaded up some more 48 gr loads to see if they really were that good, kept the 49 grain loads to try (BOOK MAX) and loaded up three 49.5gr and three 50 grain loads to try. The next morning I set out for the range.
It was 87 degrees with 60 percent humidity. The 4350 I was using is probably early 1980's vintage, surely older than my reloading manual at any rate.
Shot the three 48 grain loads and again, two in one hole, the 3rd went out to the same place the flyer went the day before. Strange. Compared the two targets and they almost could overlap! Next was the book max 49 grain load. Group was .699. Now for the over book max. First shot dead on, second, an inch away, third was still within an inch but had no primer!! Smokey hole in the back of the case where a dented primer should have been. The bolt never got sticky or heavy; none of the cases exhibited any signs of excessive pressure. Did not shoot the 50 gr loads.

I'm chasing the 2900 fps mark and have read on many forums of shooters using 50 grains with this bullet and having really good results. Many also use H4350 up to 50 grains. This is a first for me in almost 50 years of loading. Lots of things could have caused it including an out of spec primer pocket, older powder that has a different reaction rate than the new powder the book is referring to, ( All primers were seated .005 below flush). What do you guys think? When I ask what you think, there's no need to say "You are stupid for exceeding book max..that may be the real answer, but then why do books vary in loads..."
 
When you mess around with hot loads you are always taking a chance.

But seating 0.002 off the lands is asking for trouble. Ogives are seldom consistent enough to guarantee one won't be forced into the rifling resulting in high pressure.

Plus it was a hot day and IMR4350 is temperature sensitive.
 
My thoughts exacty. When you are seating .002" off the lands you are asking for trouble. I would switch to H4350 because it's less temp sensitive and back off the lands a bit. You wouldn't want to ruin a nice old rifle like the one you have.
 
I think your 49 gr load is good and I agree with everyone else about being to close to the lands for a max load me personally I would start at about twenty thousands off and tweak off more if need be for accuracy.
 
jgh4445,
Lets take a step back and think about this. Do you still have the fired 48 and 49gr cases with the spent primers still in them? If so, inspect the primers and see if you see any cratering around the firing pin indent? Very possible being an old warhorse that the firing pin clearance hole in that bolt has a little too much clearance and your didn't blow a primer but actually pierced it first, then it disintegrated. Probably not being the whole primer was gone as your described it. But I have seen that happen a couple of times. But usually a pierced primer with still have the primer cup in the case with a hole where the indent used to be. But check for cratering if you still have those spent cases and haven't deprimed them yet. It is an indication of how much pressure you were dealing with, with 48 and 49gr loads before you blew the primer.
I personally don't believe you go from good load to blowing primers because a bullet touched the lands because it was .002" longer. Does your pressure go up when engaging the lands... absolutely. But not enough to go from safe to blowing primers. So that is why I'm curious about the pressures or the previous loads you were shooting to establish how close to the line were you to begin with? If you have already deprimed and resized those cases.... how does it feel when you seat a new primer? Really loose? ...or just as tight as they were during the initial loading? That is another indicator of case head expansion which tell you what pressures you were dealing with. Especially with the old Mauser with the claw extractor design that has a little more of the unsupported case head sticking out of the back of the chamber so that claw can seat into the extractor groove for proper extraction. Mauser is a good design but everything is a compromise. One compromise of a claw extractor design is that you have a larger case head protrusion out of the chamber so you are more susceptible to case head expansion when firing hotter loads. This is where a M700 design shines with better case head support.
Another thought is that winchester primers to me have softer or thinner cup material. I would presonally switch to CCI or Federal. They seem to have stronger primer cups IMO. If you have already covered this, then sorry for the duplicate info. Just throwing some thoughts out there.

Plus... any pics of the rifle? Sounds like a true classy old rifle and would love to see some pics of it.

Hope this helps,
Steve
 
My experience with the Nosler Accubond has been that it is not particularly accuracy sensitive to seating depth. I would personally seat that bullet deeper to buy yourself a bit of free bore and lower peak pressures. Plus the bullet jacket is thick, unlike a match bullet, and will cause pressure to spike higher when seated closer to the rifling because it will not deform to the bore as quickly.

Other suggestions to use a less temperature sensitive powder of more recent manufacture are good ones. If you’re looking for more speed the Alliant Reloder series usually gives a bit more velocity in a given burn rate range than IMR or Hodgdon. The new Reloder 16 might be a good candidate for what you want to do, and it is evidently near impervious to temperature variations, burn rate is in the 4350 range.

The suggestion to look at your bolt face to firing pin clearances is also a good one. Might be time to get that firing pin hole sleeved and tightened up.
 
I used a Husqvarna Husky in 7x57 AI for decades. It was my primary gun for hunting and traveled to Africa with me. Of course I handloaded all my ammo .. and on the max. or slightly over-max loads according to the manuals. I also tried to load my bullets just off the lands but this wasn't possible for many bullets due to using 140 gr. Nosler partitions almost exclusively with fire-formed Norma brass. I wanted to have the bullet totally enclosed in the neck for good retention. I never had a blown primer but I had plenty of cratered primers since I used hot loads and live in a hot area.

I used 52 gr. of IMR 4350 as my go-to load with the 140 gr. partitions. I got cratered primers when shooting in the Summer but not in the Winter. I think you should forget about the Bergers and lower your charge in hot weather. Florida is hot but as you know South Alabama is known as "L.A." (Lower Alabama) and the heat is ridiculous. The most miserable summer I ever spent was in Dothan. No breeze, no trees, and no A/C.

Either a little more free-bore or reduced loads should solve the summer problem.
 
I've read scattered reports about the quality of the current WLR primers, with other folks getting pierced primers.

So that definitely could be a culprit :-(
 
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