Finished building the PID controller for the lead pot.

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Hooda Thunkit

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Finally.

I've been considering building a PID controller for the lead pot for maybe 2 years. I gathered up some material, put it on the back shelf (literally) and didn't do anything for months and months.

I finally got around to constructing the device.

These are the pieces, minus some moxnix things, such as wiring, screws, terminal ends. Left to right - the k-type thermocouple, solid state relay (40 amp, serious overkill), the PID unit (1/32 size), under that an on-off switch. Last is the indicator lamp, that I ended up not wiring in.
P1010270.JPG

lay out the cut for the PID unit -
P1010272.JPG

Everything set up to wire -
P1010273.JPG

Wired up-
P1010274.JPG

Give you an idea of the size -
P1010276.JPG

Make sure the thermocouple is set correctly, I used ice-water and an instant-read mechanical thermometer. Reads 33 degrees, I suppose that's good...

P1010278.JPG

Set up on the pot, after doing the auto-learn cycle. I set it to 725 degrees.

P1010279.JPG

I didn't cast with it, but watched it for 2 hours. It cycled from 724-726 degrees. That will work.

I didn't use a dedicated heat sink for the SSR (solid state relay), because I mounted it to the aluminum box. I don't foresee a problem.

I learned a few things.
- My mechanical thermometer for the lead pot reads about 20 degrees cool
- building this was easier than I had anticipated.
- I should have done this 2 years ago.

Now I want to build one for my electric smoker. I've got maybe $70 in this controller, but I can do the next one somewhat cheaper. I think I can cut $10 off the cost.
 
Finally.

I've been considering building a PID controller for the lead pot for maybe 2 years. I gathered up some material, put it on the back shelf (literally) and didn't do anything for months and months.

I finally got around to constructing the device.

These are the pieces, minus some moxnix things, such as wiring, screws, terminal ends. Left to right - the k-type thermocouple, solid state relay (40 amp, serious overkill), the PID unit (1/32 size), under that an on-off switch. Last is the indicator lamp, that I ended up not wiring in.
View attachment 930433

lay out the cut for the PID unit -
View attachment 930434

Everything set up to wire -
View attachment 930435

Wired up-
View attachment 930436

Give you an idea of the size -
View attachment 930437

Make sure the thermocouple is set correctly, I used ice-water and an instant-read mechanical thermometer. Reads 33 degrees, I suppose that's good...

View attachment 930438

Set up on the pot, after doing the auto-learn cycle. I set it to 725 degrees.

View attachment 930439

I didn't cast with it, but watched it for 2 hours. It cycled from 724-726 degrees. That will work.

I didn't use a dedicated heat sink for the SSR (solid state relay), because I mounted it to the aluminum box. I don't foresee a problem.

I learned a few things.
- My mechanical thermometer for the lead pot reads about 20 degrees cool
- building this was easier than I had anticipated.
- I should have done this 2 years ago.

Now I want to build one for my electric smoker. I've got maybe $70 in this controller, but I can do the next one somewhat cheaper. I think I can cut $10 off the cost.
What make is your mechanical thermometer that is off by 20 degrees? Need to buy a mechanical thermometer, that is why I am asking. thanks
 
Nice looking job.
If I ever build another one I think I'll use a double throw switch so that I can use it as a thermometer without cycling the relay. I could easily do that to the one I have and maybe I will, someday!

I've seen some really nice ones using a stripped down computer power supply with a cooling fan.
 
What make is your mechanical thermometer that is off by 20 degrees? Need to buy a mechanical thermometer, that is why I am asking. thanks
Each thermometer is unique and needs to be calibrated. If dealing with molten lead 20 degrees is not really significant. Are you willing to pay for a lab grade thermometer.
 
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