Lead rivets.

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Thanks guys for options and info, either way I go I'll take pics of it and post them. That way everyone can get a laugh and see how it went.

Still deciding on which way I want to go, guess I'll pick up some micarta and some maple. I have a bag of 00 buck that no one wanted to buy so I have plenty of lead.
 
I use lead rivets on many knives I make. They are easy to make any size. I wrap foil around a drill bit of the desired diameter then carefully remove said bit. Clamp one end in a vise grip and carefully pour molten lead in the open end. Let it cool and unwrap. Cut to length, insert, and pound away.

I've also done poured ones. Both work good.
 
If you are able to use something other than pure lead you can reduce your temps way down. 63/37 solder used for electronics is eutectic with a melting point of 361 degrees or you can go to a stained glass shop and pick up a one pound roll of 60/40 wire solder that would have melting range from 361 - 375 degrees.

I'm not a knife builder so I don't know if you have that as an option or not, just thought I'd throw that info out there just incase.
 
My well used EK edge and 1/2 has walnut slab handles with the poured rivets and were used I was told when it was made that the lead could be peened to tighten if they came loose. The knife was used by me in the '60s and the pins had an X on each like hit with a screwdriver and were slightly recessed. The blade is still shaving sharp on both sides. Saved now with my USMC K-Bar.
 
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