We had no idea what percentage the fill was. Lighten up. It wasn't personal. If it didn't fit, don't worry about it.
I am surprised at the amount of difference, but not so surprised that there are increases. Magnum primer instead of standard and 10" barrel instead of 7.7".I find it odd that the IMR data lists 4.2 grains of TrailBoss as max load for both the .38 Special, AND the .357 Magnum with 158 grain lead bullets. The .357 Mag load showing increased velocity and pressure. They do list one with a SWC, and the other is LRN but I don't see that being critical. They are both loaded to appropriate COLs.
38 SPECIAL
Case: Winchester Twist: 1:18.75"
Barrel: 7.7" Trim: 1.145" Primer: Winchester SP
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Bullet: 158 GR. LSWC Dia. .357" COL: 1.455"
Trail Boss 2.7 661 11,400 PSI 4.2 804 13,700 CUP
357 MAGNUM
Case: Winchester Twist: 1:18.75"
Barrel: 10" Trim: 1.285" Primer: Winchester SPM
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Bullet: 158 GR. LRNFP Dia. .358" COL: 1.610"
Trail Boss 3.2 754 16,500 CUP 4.2 865 20,400 CUP
Lee lists a max load of 9 grains of TB for 30-30. I load 10.5 grains with no issues. As long as it isn't compressed you should be OK,
Oh, we think you can be trusted to beat yourself up for it.Thanks. The powder does not fill the case and is not compressed by the bullet (it is close though). Using 158 gr lead flat nose for a .38 special load. The tribal knowledge I received from fellow reloaders was it would be safe through a .357 but was looking for outside experience. I appreciate the replies ,and the fact that no one beat me up about it
+1 ,Oh, we think you can be trusted to beat yourself up for it.
Here's what I would do.
Check other manuals and see if the 4.1 is particularly conservative. This might give some peace of mind. Re-check the cartridge dimensions. Cartridge length is a proxy for the important measurement, the volume UNDER the bullet.
Load a few rounds with 4.0 some with 4.1, some with 4.2, some with 4.3, 4.4 and so forth.
Shoot the 4.0 and inspect for signs of overpressure (sticky extraction, flattened primers, stuff like that). Then the 4.1 and so forth. Stop if you get overpressure.
With Trail Boss, as has been posted before, there is little chance of overpressure, but the general procedure outlined above should work for any such "accidents", even with other powders.
Caution is the watchword.
Lost Sheep
Load a few rounds with 4.0 some with 4.1, some with 4.2, some with 4.3, 4.4 and so forth.
Shoot the 4.0 and inspect for signs of overpressure (sticky extraction, flattened primers, stuff like that). Then the 4.1 and so forth. Stop if you get overpressure.