.180" on the rod and I drill the hole with a bit that's a #7 I got from my tap n drll set which is 1/4" . After you drill the hole, ream it out by using the rod until you can push a aluminum disk into it. Like I said in my lengthy post, it takes a little practice and don't give up on it, once you get good at making the caps you can make them pretty fast. I can make about 6 per min. if I want. 1. Punch out the disks. 2. cut with a small pair of scissors, like in the picture. 3. Center the disk over the hole and with the rod on it, use the palm of your hand to push the disc into the hole. Now , when the disk is formed to that hole,, before you take the rod out, give the rod a few taps with a small hammer (like picture) or you can use something else if you don't have a small hammer. This draws the "skirt" of the cap tightly around the rod. Then get the cap out with a tweezers. You have to open your tweezers wide and put one tip of the tweezer up against the side of the cap,,then GRAB with a little pressure and it should come right out. Everything will get easier and easier as you go.The hole.will produce caps better and better as you go. If you have any more questions just ask
See the scrape marks from the tweezers ? You can also drill a smaller hole on the opposite side to pop the caps out also ! I don't know why the picture is rotated like that because it's not like that when I posted it.
Here's a few copper caps. I like these better,but they are a little softer. We'll see how good they work. I have my very own "Press A Cap" (what I'm calling it ) in the making ! It's made of steel and should be more precise so maybe I'll get it to form better quality caps ! I'll post it in the futre