Ruger’s Investment Casting Technology?

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When was the last time you saw these words in a reloading manual?

Smith & Wesson Only Loads

Colt Only Loads

I love my Smith & Wesson revolvers but I wouldn’t push the envelope with them past the SAAAMI specs they are rated for.

Ruger builds a strong frame. There must be something to the way they are doing it. Just because something is cheaper to make it doesn’t make it “cheap”.
 
Hey I like the strength of my Ruger's, the outstanding one is the Super Redhawk!
It will take almost any loading put to it!!!
But for sheer class there is nothing like a S&W Model 29, yes there are many more
more powerful, but the fit and finish of the 29 is hard to beat.
 
I agree with both the above assessments and that this has been hashed out for more than 30 years with no good reason to fault otherwise good products.

When we start talking about "theoretical" advantages in frame strength with one method or another it becomes irrelevant because the results have already proven themselves "good enough" by any reasonable standard. Where we could conceivably apply the theoretical advantages in "strength" would only be if we were to materially change the design. Suppose we wanted to make a different design than what has been done for decades, with less material in some places or a different shape or something. Then the merits of casting versus forging might come to light. But suppose the design criteria was simply "lighter." If we simply wanted to make a "lighter" revolver, which method allows for a frame to possess sufficient strength while using less material? The answer is that neither method can even begin to compete with aluminum alloys, Titanium and polymer -- but this does not seem to deliver the advantage we might hope for. Both Ruger and S&W have achieved remarkably lightweight revolvers using these alternative materials, but these ultralight revolvers aren't very good. They're too hard to shoot well. They do have some purpose and desirability, but they just don't have the universal utility of a steel revolver. Essentially, what I'm saying is that aluminum, Titanium, and polymer have shown that even if forging or casting was "stronger," it doesn't really allow us to make the revolver a lot lighter without an undesirable consequence. So what good does it do us? Could we use it to allow the revolver to shoot loads that are far overpressure? There's just not enough of an advantage to accept the increased risk. The cylinder is the first thing that must hold the pressure and in all cases it is machined from bar stock -- not cast or forged. Could we use the superior strength of one method or another to increase the revolver's lifespan? Not practically, because the lifespan has more to do with the wear of small components like the cylinder stop, the notches and the hand, and it is limited by things like barrel face and forcing cone erosion. Those things are replaceable, but after a few replacements, we've spent more than the price of a new revolver and our ammo budget to wear out a revolver must necessarily dwarf the cost of the gun anyway. The frame strength is just not a limiting factor to lifespan. So what good does it do us if the frame is made super-duper strong, whether by some special method or a super-steel? It adds no more utility than encrusting it with jewels.

PM me your address and I'll send you a box of paragraphs for free.
 
I guess what I’d like to see is a comparison of S&W machined frame vs a Ruger cast frame? Does Ruger need to add steel to their frame to compensate for the cast frame? Are cast frames more prone to failures?

Any metallurgist out there ?


I assume their stainless frames are cast as well?

BTW, I always assumed their cylinders and barrels were machined from forged steel.

Howdy

No, I am not a metallurgist, but this entire discussion is missing a very important point.

It does not matter how strong the frame is, the cylinder is the pressure vessel in a revolver.

Sorry for putting it in bold type, but I needed to make the point. All the frame of a revolver does is contain the parts of the lockwork and provide a place to anchor the barrel and the cylinder.

The pressure generated when a cartridge fires is completely contained in the cylinder. The frame has nothing to do with it.

If the cylinder is not strong enough to contain the pressure generated when a cartridge fires, this is what will happen.

pmxxCshUj.jpg




Here is the revolver this happened to, an antique Merwin Hulbert. Notice nothing happened to the frame, other than the top strap being blown off. Notice nothing happened to the barrel either. Almost every time a revolver 'grenades', it is the cylinder that is destroyed, not the barrel or the frame. If a barrel obstruction is present in a revolver, the barrel may split like a banana peel. But other than that, it is always the cylinder that suffers the damage, not the frame. Except of course for top straps being blown into low earth orbit, but that has nothing to do with the strength of the frame, that piece of metal was in the way when the cylinder burst.

pnq3rUP1j.jpg




I does not matter if the frame is a forged and machined frame or an investment cast frame. It is the cylinder that needs to contain the pressure generated when a cartridge fires.

Yes, the frame needs to be able to withstand the concussion and buffeting of recoil, but that is completely different than an over pressure event destroying a cylinder.

Yes, Ruger still machines their cylinders from solid stock, the cylinders are not investment cast. The same with their barrels. As a matter fact, the last I heard Ruger does not even make their own barrels. They buy barrel blanks, already rifled. Then they cut them to length, thread them, and profile the outer dimensions.

Yes, Ruger Stainless firearms use the same Investment Casting Process that their carbon steel firearms use. The difference is they pour molten Stainless Steel instead of carbon steel into the molds.

Why are Ruger frames bigger than many other brands of frames?

Because the cylinders are bigger.

Left to right in this photo, the Stainless cylinder from an 'original model' Vaquero, a New Vaquero cylinder, and a slightly dirty Colt Single Action Army cylinder. All chambered for 45 Colt. Notice how much more metal there is between chambers on the 'original model' Vaquero cylinder than there is on the other two. That is why the old Vaqueros (and Blackhawks too) could take Ruger only loads. Because the cylinders were more massive, and there was more meat between the chambers. And because the cylinders were larger, the frame had to be larger to accommodate it. Nothing to do with the strength of the Investment Cast frame of the old Vaquero, it simply had to be bigger for the bigger cylinder to fit.

popX9DrEj.jpg


Here is a really good video showing a lot of the Investment Casting process at Ruger. Scroll to about the 3 1/2 minute mark in the video to see a skilled worker applying pressure to different places on a bolt to straighten the casting. Then dig the fixture with a zillion dial indicators he uses to make sure everything is in spec.




Finally, why does Ruger use Investment Castings instead of machining forged parts? Very simple, it is cheaper. Ooops, more cost efficient than machining parts from bar stock. The exact same reason why Smith and Wesson uses Metal Injection Molding (MIM) parts rather than machined parts.
 
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Except it does as frames stretch. I’ve experienced it myself. I named my pre-production .454 Lucy - as in, loose asa goose, as I have significantly stretched the frame. So yes, the cylinder is the first line of defense, but the frame is also subjected to abuse.
 
Except it does as frames stretch. I’ve experienced it myself. I named my pre-production .454 Lucy - as in, loose asa goose, as I have significantly stretched the frame. So yes, the cylinder is the first line of defense, but the frame is also subjected to abuse.

Perhaps you did not notice I said

"Yes, the frame needs to be able to withstand the concussion and buffeting of recoil, but that is completely different than an over pressure event destroying a cylinder."

I have a brass framed Cap & Ball revolver I bought way back in 1968. Its frame stretched because nobody told us back then not to put 30 grains of Black Powder in a brass framed 44.

But generally speaking, if one is not shooting elephant gun cartridges from a revolver, it does not matter what process was used to make the frame.
 
This question must be in jest. Asking if the gold standard guns for durability and strength are any good?
If you are new to the game, all is forgiven.
If you are trolling, it is not.

Signed,
Unabashed Ruger owner, fan, and user since 1957.
 
Well, let me be the first to admit that sometimes I am wrong about a few things.

However I seem to distinctly remember that Ruger used to buy barrel blanks.

I have posted a question on the Ruger Forum about this.

Watching the video, it is clear the barrel making cell is a relatively new cell.

Perhaps Ruger decided to make their own barrels when it became more cost effective to do so.
 
What difference does it make!
We're chewing old bones here.
As long as you are shooting SAAMI-spec ammunition in the firearm for which it is designed, cast or forged won't matter. Generally there is an engineered safety margin that is generously calculated.
What it comes down to is personal preference.

And then this will lead to the debate on today's MIM parts and CNC machines vs Gus the Gunsmith hand fitting on Monday morning with a hangover.:)
 
Think of how many engine blocks are made by "casting":)

Here is another video of Ruger.

 
How good is it?

I guess what I’d like to see is a comparison of S&W machined frame vs a Ruger cast frame? Does Ruger need to add steel to their frame to compensate for the cast frame? Are cast frames more prone to failures?

Any metallurgist out there ?

I assume their stainless frames are cast as well?

BTW, I always assumed their cylinders and barrels were machined from forged steel.

These puppies are frequently bought with the notion of pushing the boundaries. I am looking at the stainless .45 Colt. And since I reload and since I use Starline brass, which is tested to 44 Mag pressure levels, I feel I can safely go to that level.

Given your previous threads in the past few weeks regarding .45 Colt loads and your S&W Mountain Gun (both 250gr loads, and wanting 300gr data), along with another thread about Ruger frames, I'll just ask you this:

Are you still trying to find out if your Mountain Gun can handle .45 Colt "Ruger Only" loads? Or are you ready to buy a Ruger Blackhawk, and want to know if it can handle "Ruger Only" loads?

We've got a lot of knowledgeable folks here, who will happily share what they know and try to help you achieve what you want to, in as safe a manner as possible. But it seems like you keep asking questions that aren't really the question you want the answer to.

I'm not trying to belittle you or make fun of you, or anything like that. Really. I'm just trying to help you stay safe and get the information you want.

A stainless Ruger Blackhawk chambered in .45 Colt, can handle "Ruger Only" loads. From everything I've read, your Mountain Gun cannot.
 
Ruger only loads? In my manuals it's only for the Blackhawk and only for .45 colt. I went back to 2000. Hornady, Speer, Lyman. Lyman only mentions the Contender and Encore for the .45 Colt magnum loads. Personally I have a Blackhawk in .45 colt, and a Super Blackhawk in .44 magnum, as well as a .44 mag Redhawk. If I want boomers I just shoot 20200112_112207.jpg

the .44 magnums. 20200112_111939.jpg 20200112_112042.jpg
 
Barstock is not the same as forging, just like casting and extruding aren't the same. To my knowledge, Colt never used barstock for any revolver or 1911 frame. No clue on others. AFAIK Ruger casts revolver frames, barrels are forged, and most cylinders machined from barstock (as noted above). Any process (even MIM and sintered metal) is fine as long as it's done properly and used for appropriate parts. Plenty of evidence the last two don't always happen though - much less together.
 
One needs to truly understand what investment casting is before comparing it to other things. Investment casting uses a waxy substance as a form, and a material is packed around that to form a barrier to contain molten metals. For the casting to work properly (especially thin or long parts) the molds often have to be heated to prevent rapid cooling which will leave voids or other deformations in the part. So molten metal hits the wax, burns the wax away and then solidifies and is used as a rough part to machine down I to a finished part.

Good post except I don't think the molten metal burns out the wax while its poured in the mold. I think the mold is heated and that burns out the wax and then once the mold is free of the wax then the molten metal is poured in. After metal cools the ceramic mold is broken off the newly cast part.

Here you go. Found this.

 
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I had never seen the videos of Rugers manufacturing process. That’s stinkin cool. Makes sense to melt out the wax before pouring, but there will still be residuals inside of the mold, so there are likely still going to be some very minor surface imperfections. They will buff out Easily I’m sure.
 
I had never seen the videos of Rugers manufacturing process. That’s stinkin cool. Makes sense to melt out the wax before pouring, but there will still be residuals inside of the mold, so there are likely still going to be some very minor surface imperfections. They will buff out Easily I’m sure.
They heat the wax so hot it tunes to carbon, giving a smoother Finnish and brakes away from the mold easier.
 
Ruger was one of the early adopters of hammer-forged rifling in USA manufacture. If I recall correctly, they imported the machines and process from Europe when US makers were all cutting their rifling -- in 1990. But cold hammer forging of barrel rifling has been done in Europe since 1939. Prior to 1990, Ruger outsourced all their rifle barrels, but I think they cut their revolver barrels in house.

I believe S&W was cutting their rifling with the broach process up until they introduced the ECM rifling. Maybe they used buttons on some barrels. They do produce some guns (not revolvers) with cold hammer-forged rifling, but I believe they buy the rifled barrels from General Dynamics.

This is another one of those areas where if it's done well, there is not going to be a meaningful effect in the results by way of comparison. I really like my S&W ECM rifled barrel. It is the most "perfect" rifling I've ever seen. But I have a Ruger that's cut old-school style, from before they got into cold hammer forging. It works just fine. Some people covet the broach-cut rifled barrels that the Performance Center was still producing for a while since S&W adopted ECM.

I don't have a Ruger CHF barrel, but I have one from CZ and it's just great. CHF'ing is not normally associated with match-grade bench rest barrels but it works well for handguns and rifles and allows the barrel to be contoured (tapered) without opening up the bore at the muzzle.
 
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