Saiga 12 project

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Girodin

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I am starting a new Saiga 12 project. It has always been interesting to me that the saiga seems to draw out very strong feelings when discussed on this forum and others. For my part I like the saiga but see it as having some serious limitations in its stock form. Read my post in other saiga threads for my thoughts on the platform. I am one that believes many of the limitations of the saiga can be vastly and easily improved upon. This project is unlikely to be anything special but I though some of those less familiar or curious about the platform might find it interesting if I documented the changes I make and offered and evaluation of the enhancement they make.


I should start by saying that I view the saiga as a fighting shotgun. The goal of this project is to render the saiga a more useful fighting gun. This gun will see some casual clay shooting on my own property. I might hunt jack rabbits with it just for fun, and it might see some three gun shooting. It is not being built to be a clay gun, a hunting gun or a dedicated open class competition gun. The goal is to enhance it as a fighting shotgun with simple and relatively low cost modifications, to build the type of gun anyone could with minimal tools and skill.

I have owned/shot other converted saigas. I have also been shooting this particular stock saiga for a while now. These two facts have led me to compile a list of areas I would like to make improvements on.

Ergonomics: The ergonomics of the stock gun do not suit me at all. The gun is out of balance and overly front heavy. Another issue is that the grip is so far back the I can not reach the safety without completely removing my trigger hand from the grip. The current style of stock and grip makes supporting the weapon for reloads, or manipulating the bolt, etc more difficult as well.


The Plan: Restoring the gun to the configuration it was designed to be address both of these problem. I will move the fire control group (FCG) forward, add a pistol grip and a traditional AK stock. This will greatly improve the balance of the weapon and aide in handling and manipulating the gun. The safety will be less of a stretch but still further away than what I like. To make the safety selector lever more user friendly I will be adding a tab further to the rear of the lever so it can be reached more easily by my trigger hand. Another option would be a left hand side sliding safety. This is an improvement in ergonomics that allows one to use their thumb instead of their trigger finger to manipulate the safety but it requires the removal of the side mount and milling the receiver. It costs much more and requires much more work than tabbing the OME safety lever.

Mushy trigger: The stock trigger uses a funky wishbone linkage that allows the FCG to be further back for use with the sporter stock. This was all done to be able to legally import the saiga into the US . The result of this linkage is a trigger that leaves much to be desired. Although it might present less of an issue on a shotgun than a rifle there is still benefit in a better trigger, one with less creep, and a less mushy feel.

The Plan: When the FCG group is moved I will replace it with a Tapco G2 FCG. Prior to installing this new FCG, I will polish it as well. The result should be a vastly improved trigger, one with a much smoother and cleaner pull and a crisper break.


Phase 1:

I began a basic conversion. The info with picture and video is readily available on the web so I didn't document this too closely or take photos.

I ordered a tapco standard legnth butt stock, a saw PG, and a Tapco G2 fire control groupmodified to fit the S12 with the bolt hold open. I also ordered a S12 specific retainer plate. The retainer plate is my prefered method for instaliing the G2 FCG.

I used the following tools:
Drill press
3/16" carbide drill bit
1/4" carbide drill bit
Dremel with a grinding tip
Needle nose pliers.

Nothing special. Getting the gun down to the barreled reciever took all of 20-30 minutes if that. I then preped the bottom of the reciever by sanding and degreasing and taped it off and painted the bare metal with engine paint. I plan a full on paint job latter but I have used this engine paint method before and it holds up well. It is not a perfect match but because of the location and the fact that the PG, trigger guard, and magazine are all down there it really is not noticable unless you flip the gun upside down and stare at it. A perfectionist would not like it but from a function standpoint it gets the job done and is cheap and easy. I'll post pics of the painted reciever bottom latter.

I then set about to smooth up the action and trigger. I used my dremel and a polishing stone tip I also used a stone by hand to polish the following areas:

-The bottom of the bolt. This area slides over the hammer when the weapon cycles as well as sliding over the top shell in the magazine. Some people cut the bolt and reshape the thing with their polishing to allow full magazines to be loaded more easily on a closed bolt. I did not do that. In fact I was not very agressivce in my polishing at all. I merely wanted to smooth things up. I may have the bolt reshaped later. Done improperly this can ruin the bolt and they are not easily replaced. Thus I lightly polished it but it made things much smoother. Running my finger over the polished bolt and another stock S12 bolt I have there was a very noticable difference.

-The bottom of the bolt carrier. It hits the same places as the bolt. Again my objective was simply to smooth everything out a bit

-the rails of the bolt carrier. Where the bolt carrier rides on the rails of the reciever I polished everything smooth.

-The rails of the reciever. Where the bolt carry runs back and forth on the rails of the receiver I polished them.

-FCG: I polished the back or the hammer where the bolt and bolt carrier hit it. I also polished the all the parts of the FCG that make contact with each other and where the hammer springs make contact with the trigger. The G2 alone makes a huge difference in the trigger pull. I am excited to see if the polishing makes a notable difference over the unpolished G2. I have an unpolished one I will use for comparision.

The polishing made everything feel much smoother to the touch. Upon reassabmly I will see if it made any percievable difference in the smoothness of the action and or trigger pull. It was very easy work and cost me nothing to do so I gues I am not out much if it doesn't seem to make a difference.

I have attached a picture of some of the polished parts.


In the next phase of this project I will reassamble everything and install a tromix DIY trigger guard. I will post more pictures and discuss why I used that part
 

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I am very interested in your project and hope that you continue to post updates!

How do you like that tapco buttstock so far? My conversion parts order for my very first Saiga (a 7.62x39) should arrive today and I'm going to jump on into my conversion this week (hopefully).

I wasn't sure which buttstock to get but I hope that the tapco one will be decent enough for now.

Sounds like your conversion is going well.

Are you changing out the front handgrip?

~Norinco
 
I haven't put the S12 back together yet lol so I cannot say how I like the stock on this S12. I have put it on other saiga builds though. Many people think the LOP is too short. If you shoot standing bladed off it probably is for many people. If you are more squared up as is often seen in tactical shooting then a short LOP often fits better. I plan to install some kind of butt pad (although the S12 really is a very soft shooter compaired to many shotguns) so that will give a little more length.

I seriously question the quality of tapco folders and collapsible stocks. However I have never had an issue with the standard stock. It is not the fanciest stock out there, and if I were doing a more complicated build with a bigger budget I would likely use a wleded on adapter plate and a magpull adjustable AR stock, or something like that. For cheap and easy the tapco fits the bill. The only complaint I really hear is that some people find them too short and prefer a NATO legnth stock. If it is too short consider a butt pad. You wont need it fo the recoil but it can improve the fit.

I'll try to get more pics up and evlauation of parts. Time is my biggest limiting factor. If I can free up saturday and its a big if I might try to take it dove hunting.

I have various other mods planned so stay tuned. I will be changing the handguard. I already have the new part. It will likely be phase III of this project.
 
The ergonomics are greatly improved with the restoration, as is the trigger. Those who think the stock is too short must be tall guys.... I actually Like the short stock for balance... the closer it is to me, the easier it is to handle.

Post More Pix!

Also, I assume you're on the Saiga-12 boards as well?

~SN
 
What handguard did you go with?

Its a suprise. I will do a write up on that part of it fairly soon though.

Yes I am on the S12 boards, but I do not really post there much. I do however read there frequently. I have gleened a great deal of information from those boards and they were my original inspiration to buy my first saigas (I got a x39 and a .223 because I couldn't decide). The s12 boards are the source of information for saigas and have some very knowledgable posters. They are a treasure trove of saiga knowledge. They also keep me upto date on the many new and invovative saiga products that seem to be coming out with greater and greater frequency. I am admitedly a noob. As I stated this project wont be anything real inovative or special (one day I'd like to build a comp gun and I really want a SBS saiga) rather the objective is a simple easy buodl that renders a solid fighting shotgun. I hope it will be of interest to some people here though. I will try to get some more pics.
 
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I have considered sending it to Cobra for his mods actually. That is part of the reason I did not worry about getting too aggressive with any of my polishing. MD, do you have a link to what you are talking about so I can check it out though? I based my polishing of posts by Mike and Tony, I just kept it real light out of fear of ruining my hard to replace bolt. My main objective was just to smooth things up and see if there was a perceivable difference. I look forward to testing side by side with a stock gun and a non polished gun using the G2.
 
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Here are a couple more pictures. They show the polished parts of the bolt, the polished rails of the reciever and the "quick and dirty" paint job on the bottom of the reciever.
 

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What kind of paint did you use? Did you only paint the bottom? In my struggle during my first conversion last night I managed to scratch up the sides of my receiver pretty good (due to my own incompetence) so I kinda need a total paint job...perhaps I should invest in some duracoat supplies?

~Norinco
 
I painted my Saiga .223 with Duplicolor 500 low gloss black engine enamel, matches factory finish perfectly. Just remember to sand and degrease. If you spend more time painting then prepping, you're doing it wrong. If it scrapes off, just retouch it.

For a total paint job though, if you want it done nice go with duracoat or aluma hyde ii
 
I plan to do a proper refinishing job later. To be honest it is probably down the road aways. I have several other function related mods I would like to do first. Like I said above it is an area I almost never notice unless I really look. Function wise the engine paint I have on it holds up well. Because I may be modifying the reciever later I don't ant to go to the effort to do a fullfinish job until that is done. One day though after I get my saigas all set up how I like them I plan to refinish them all.
 
^Just make sure to keep the insides of that well oiled or even do a rough job just to cover up the raw steel.

I live where it is VERY dry and always wipe everything down with oil before I put things away. I dont imangine I'll have problems
 
I finished the basic conversion and took a bunch more pictures.

I had planned to cut, reshape, and reatch the stock trigger guard and safety lever stop with either rivets or TIG welding. However I am so busy right now that I just ordered a tromix DIY trigger guard with safety stop.

For those who don't know Tromix, they are THE saiga specialist IMO. Tony is a great guy and has dispensed so much knowledge freely over the saiga boards that it makes me happy to buy one of hs products. Maybe one day I can get on his waiting list for a SBS.

The Tromix TG makes the job super easy and very fast. It is a matter of attaching three screws. If you can turn a allen wrench you are up to the task. I have attached so pics below so you can see how it mounts with the three screws, what it looks like and how the safety stop is incorperated. You will also note that the Tromix TG incorperates a pistol grip nut, these saves one the time of cutting a hole for the pistol grip nut in the reciever. The job is not that hard to do (Although I've seen at least on case of it being butchered) but not having to do so is a time saver and for those who are freaked out by the idea of cutting and drilling their gun it makes the job less formidable.

I could have attached the stock guard with screws but with the exception of some really well done ones I like the look of the tromix better. Again the tromix was a time saver and time is perhaps my most scarce resource right now.

When attaching the three screws a dab of blue locktite is probably a good idea and cheap insurance to make sure things stay where they should. Although I know of people who have just screwed them in and the thing has stayed put.
 

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There is one very minor issue with the trigger guard. You can see the srew with the flat washer; it can interfere with some stocks going intot the reciever all the way. This is the case with the stock I used. Getting around this issue was very easier, and much easier than certain alternate ways of mounting a TG. I simply notched out a small channel into the stock so it would seat all the way into the reciever.

The first pic is the gouge in the stock where it was hitting the screw. This was the mark I used to start grinding at the stock/

The 2nd pic is the offending screw

The third pic is of the notch I put in the stock
 

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If you are familar with saiga conversion you have probably heard of or experienced the dreaded bolt hold open (BHO) re-install. If you haven't then let me explain briefly. The saiga unlike most AKMs has a bolt hold open. It can be re-installed but there are some issues. One it is a PITA because it is a taske that seems to require four hands to get everything lined up get the spring in place etc. It also requires extra clearance on the hammer sleave to fit. IMO it takes up just enough space to make it much harder to get everything to fit. Many people simple scrap it.

I wanted the BHO on the S12 because I use it to keep the bolt back on a charged mag to stave of any possibility of top round deformation. There is another problem though and that is the fact that the BHO is in a fine location with the sporter stock and the FCG group moved to the rear. When the FCG group is moved forward the BHO nub that one presses up to engage it is in the way of one's trigger figger. You can still shoot the gun of course but to me it is uncomfortable and annoying.

There are a couple of solutions. One is to notch the safety lever and use that as a BHO. I may due that in the future. At this point I used another option. I grinded down and rounded off the little nub. You dont want to make it too short or it could get stuck in the engaged position. I believer that I left enough to prevent this but will be testing it out to make sure.

This BHO install was 100x more difficult that the last one I did. I got everything lined up only to find that there was no freaking way the safety could go back in. I tried various things and then pulled out the last one I had done and found that the BHO was a different shape. The safety was not going in. I probably should have just notched the safety at this point but I didn't. Instead I ground on the safety and the BHO until everything fit. If you do that make sure you know how the safety works so you dont take material off the wrong part. I then painted the bare metal on the safety lever. The extra clearance let things go in.

I should have painted the BHO but I didn't. I was in no mood to take it all apart after I finally go it together either. I may do it later or I may just notch the safety anyhow.

Here are some pics of the BHO and and the little nub exposed after the install. I shoul have taken a before pic so you could see how much material I took off but I didn't. This pic doesn't show where I ground it to allow the safety lever to be installed. I also polished the nub for to make it more comfortable. The results are good it doens't interfere with my trigger figure now.
 

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I actuall removed a fair amount more than is shown in the pic of the BHO alone. I took more off of the front but didn't really make it any shorter.

This pic shows another angle and also gives a better look at the safety stop of the tromix TG.
 

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There are videos of the BHO install (along with the FCG) on youtube. The one by CSS shows what is invloved fairly well.

THe next thing I did was adressed the holes in the reciever where the axle pins for the old FCG are. The pro way to deal with them is to weld them up sand it down and refinish then reciever. I may do that latter. For now I filled them with nylopn hole plugs. You can get them at home depot for $1. The go in the holes and look like rivets. They match the gun very well. It gives a great look for a very small price and very little effort. I prefer them to everything save a proper weld and refinish job.

The first pic shows the holes. The second shows one hole filled and the last one is what it looks like when you are done. You can also see the baggy with the little hole plugs in the top right corner of the 2nd pic if you are wondering just what they are.
 

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One you have the FCG in reassably is very easy from there. Screw the pistol grip on. Put the stock in and screw it in place. Re-attach the foregrip. Put the bolt and bolt carrier in. Replace the recoil spring and pu the dust cover on and you are all done.

Here she is:
 

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One last pic. I stated earlier with everything installed the paint difference on the bottom was less noticeable. Here is a pic to show that. Note that the flash makes it lookl more pronounced than in natural light
 

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I'll write a review of the changes latter when I have more time. For now I will simply say the difference is very pronounced.
 
Hey Girodin.. your [strike]conversion[/strike] restoration looks to be a clean, simple one. Nicely done.

I'm a regular over on the Saiga-12 forum... since that forum is down, (and has been since yesterday, damn it), I'm here.

I took the road less traveled with my restoration.. no easy Tromix DIY triggerguard for me, I cut a pistol grip hole in the receiver myself... and drilled a couple extra holes to mount the ak-builder triggerguard I chose to go with. I like the results, but it was definitely more nerve-wracking than using that solid, proven, easy Tromix part.
 
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