Hi FoTo Joe,
For any given size diameter one wishes to use, where, it is a Ball...and in a Metallic Cartridge...
If you start off with a slightly larger Ball, and, re-size it to the desired diameter, you will have a nice 1/8th inch wide or so 'Equator' to Crimp the Case into.
This also adds a few more Grains in weight, for the Ball...and, nothing wrong with that!
Using a Ball which is already the final diameter as-is, one has no real Equator to crimp into, or, it is mathematically infinitely narrow in width anyway...and or far less satisfyning to Crimp to, anyway.
Having several sizing Dies, and, a Lubrisizer or whatever, is handy for this, of course.
For Double-Ball, in any given Cartridge Case, with Black Powder, simply find out impirically how much Powder to have, for the first Ball to crush into for a good compression, where, the position of the second Ball will then end up right for the desired Crimp to occur for the Ball's Equator, to be centered on or at the Cartridge Mouth Lip's edge.
Smokeless Double-Ball Loads freighten me to think about, since, one is not compressing the Powder, and, usuaully, one would have an Air Space in the Cartridge, and, there is no good way to locate the first Ball to ensure it can not or will not drift further in or fall 'down', where, a potentially very dangerous or even catastrophic Loading Density could result.
Also, one would have to make some pretty careful ;calculations for determining what Loading Density one has, or, wishes to have, if using a non-bulky Smokeless like Bullseye or Unique even.
One could probably use a Cannelure making engine or Device to make a deep Cannelure which would locate the first Ball correctly, for managing the Loading Density one has determined to be optimum with the Smokless Powder one intends to use.
As for me, I have not made any Smokeless Double Ball Cartridges, and, if I ever do, I will certainly have a method ( deep Cannalure to locate the first Ball ) and be very careful and methodical with it and the calculations permitting it to be done safely, and, this would only be for some Modern Revolver or other, like a M1917 .45 or something I s'pose.
'777', being nice and bulky, the first Ball merely sits on the powder with no compression, of course.
The Black Powder Double Ball Cartridges I did make up for experiment, did very nicely.
At 30 feet, the two Balls made one perfect Hole every time, no different than one Ball would make...but, of course, their FPS was lower than it would have been with one Ball or with a same weight as 'two' Balls, of Bullet/Boolit, since the two Balls use up so much room, and, the resulting Powder Charge then is quite a bit less.
Now, in a conversion which can use the .460 Cartridge Case, I exoect there is enough room for a pretty peppy Black Powder Double Ball Load, since the Case is a lot longer.
I am sure I did a few Double Ball Loadings in my Cap & Ball Revolvers...I know I have, but, I forget what sort of FPS I was getting with that, other than, slower than usual single Ball, of course.