azar, just to satisfy my curiosity, I loaded some test rounds and went to the range this afternoon. I used Glock 27 with Lone Wolf 9mm conversion barrel and S&W M&P 40 fullsize pistols. BTW, I did not use the FCD for these loads (I usually don't use the FCD for my range/match loads as they test/chamber fine in my tightest barrels).
Just a side note, I have noticed Lone Wolf barrel lands/grooves are highly polished and shiny (right from the manufacturer), so I decided to test a less polished barrel - S&W M&P 40 fullsize (FYI, the barrel has five wider lands than the typical six lands for a semi-auto barrel).
For 40S&W, I intentionally used the harder 24 BHN 180gr lead bullets and loaded some light charge loads with longer OAL to minimize good ignition to aggrevate the "gas cutting" in addition to my normal practice range loads. On about 10 rounds, I even intentionally "tilted" the bullet during seating to force lead shaving around the case neck.
For 9mm, I used 18 BHN 125gr lead bullets and loaded some hotter charges with shorter OAL to push the bullet faster.
I loaded 100 rounds each caliber (yes, one benefit of Pro 1000 - I had all the rounds loaded within 30 minutes even with the caliber change) and checked the barrel after about 20 rounds of shooting.
Results:
9mm - No leading after my range/practice loads. No leading after "hotter" loads with even shorter OAL. I have noticed the usual black fouling along the grooves during cleaning the barrel after the shooting session. I let the Hoppes #9 solvent soak in the barrel (about 5-15 minutes) after I run my copper bore brush through the barrel several times and the fouling comes clean. I inspected the patch cloth (I use a piece of paper towel) and saw the usual very fine speckles of lead (fine like flour particles) among the black fouling residue.
40S&W - No leading after my range/practice loads. No leading after the "lighter" loads with even longer OAL. I have noticed the usual black fouling along the grooves and more fouling buildup near the chamber end of the barrel where rifling starts. Even after shooting the "tilted" bullet rounds with lead slivers around the case neck, no leading down the barrel. During cleaning, I only saw the usual fine speckles of lead as 9mm barrel cleaning.
azar, I hope this shed more light on your XD leading situation. BTW, how rough is the XD barrel?