Btw, other than an AK parts kit plus barrel what all will I need to complete my rifle. My flat is just that (a single flat piece of metal).
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You will need the flat, obviously, and the necessary parts to complete the flat, which consist of:
Lower bolt guide rails
Center Support Rivet
Center Support Bushing
The lower bolt guide rails will need to be welded in place once the flat is bent. A welder setup for sheet metal, or a spot welder is needed for this step.
The center support rivet and bushing act as a single unit, and provide some rigidity to the receiver,l once formed. The bushing will be located inside the receiver, and the rivet will pass through and be formed on the outside. A press and riveting tools are needed for this step.
There is also the potential that you will need to ream out the axis pin holes, depending on who made the flat. AK-builder flats need to be reamed using a 5mm and 7mm reamer in order for the axis pins to fit. Drill bits cannot be substituted here, unless you can find 5mm and 7mm drill bits, which I have never seen in the average big-box home & tool stores.
Heat-treating the receiver is the final step, and cannot be skipped, as the axis pin holes WILL deform over time. I use oxy-acet and quench in oil with a very high degree of success. Some people go a step further and heat-treat the entire receiver. I have never done this and have noticed no ill-effect. Factory AKs are generally fully heat-treated though...
To complete the rifle, you will need:
Complete rifle kit
Specific rivet set per rifle configuration
Necessary US-made parts for 922(r) compliance
Knowledge of the process to complete
If your kit comes with a US-made barrel that has not been headspaced, or with an original barrel from another kit, or is an otherwise "non-numbers-matching kit" you will need to set the headspacing on the rifle, which will require a set of headspacing gauges, as well as the knowledge on how to use them.
If this is the case, this opens the door to the potential need for a new, and possibly oversized barrel pin, and appropriate barrel pin reamer.
And of course, everything said is under the assumption that all other necessary tools to complete a receiver are present, such as all necessary riveting tools, press, etc.