The ATF follows the NFA definition of 'receiver.' If your receiver reinforcement by itself meets that definition, it needs to be treated as such. If it merely bolsters or complements the function of the original receiver, you're golden, as it at best is a 'chassis.' There are devices to reinforce expensive NFA items, including MG receivers, which are not considered 'firearms' themselves (I think there are devices for M60's as well as DIAS's which function like this, so there may be some precedent to emulate)
"Also, one wrinkle on the "you can make your own gun" business -- you have to do it all by yourself."
And the wrinkle on that wrinkle is that 'make' is a binary when it comes to a firearm's status; it either is one or isn't, and the 'making' only occurs in passing. Which is why you can completely outsource every last detail up until the very last operation that gets you close enough for the ATF the prosecute the vendor/subcontractor for manufacturing without a license*. You'd think the item is then treated as a firearm thereafter by the ATF/regs, right?
Which is where the double standard (as is natural for the ATF) comes in; apparently when you take the next step, and the precursor becomes a 'firearm,' there are still restrictions on what additional work can be done by a third party without them being required to document it as though it were manufactured at that time (though it be an already-manufactured item, derp)
The ATF has held, as part of the 2015-1 ruling, that a so-called 80% AR15 receiver, butchered by a fool bubba into a nonfunctional paperweight that would still be presented as evidence at his trial for illegal manufacture should it be mated to a stock & short upper, or sold for profit, cannot be legally reworked or completed into something functional by a licensed gunsmith in the presence of the customer or by the customer using his tools (i.e. CNC mill/jig). To do so legally requires making a record of the completion of the firearm, which again, was already completed in the ATF's own eyes before Bubba set foot in the door.
Now, I'm sure many will point to the clear abuse of people scratching shallow FCG pockets into lower forgings with a drill press & having the gun finished 'for real' on a CNC mill for money, but this ruling is (as is usual for the ATF) not specific to the actual incident used for its justification. Instead, it hits anyone trying to troubleshoot a difficult build, or who lacks all the tooling to complete the entire job, even after long since breaching the 'manufacture' mark. You can't borrow a buddy's CNC if he's a business, therefore you can't borrow his TIG rig, offsite, and with your own skill, complete a difficult final seam on a reweld. People have to make a choice between going into business full time for themselves, or helping friends/hobbyists on the side on their own time, regardless of frequency or profit motive.
The ATF is trying to disentangle 'manufacture' from 'completion' even though the laws clearly do not differentiate (well, except for the plain wording 'readily convertible' which has been obviously stretched past breaking when describing not only incomplete assemblies, but of unfinished/defective parts) so they can prosecute technical assistance at any point during a production cycle under the NFA/GCA. The reason they need this capricious flexibility is because the market finds workarounds for whatever arbitrary line in the sand they draw at 'manufacture.' Especially when the line has been made as bold as it is for ARs. EP Armory got slapped for plugging raw 80% castings into CNCs in front of customers all day long, but now they can be nailed for customers bringing in 80%'s with undercut FCG pockets to have their precision operations completed --and they'd also get nailed for letting customers borrow die-grinders to get them to that point in the first place! And they could even nail the customers if they'd assembled their own corn-cob-jobs into 'SBRs' beforehand!
The end goal is clear; the ATF is trying to clamp down on non-factory-made firearms, specifically the AR15**. Even more broadly, the whole notion of collaboration/free assembly among private gun owners (hence the focus on build parties, gun shows, and the exchange of technical information through ITAR rule changes).
Have a defective Bushmaster that needs the FCG pocket opened up or a bur removed? Cool; just leave it with the FFL smith as a maintenance trip. Have a tweaked MG42 semi-auto receiver that needs a sturdy welding table to assist with the cut/realignment since you lack the tools? Hope you feel like paying for engraving & a transfer fee, while your FFL gunsmith 'completes' the project you did enough work to be legally-liable for had you violated NFA at any point (assuming he's even willing to, given the professional liability of 'signing off' on such a difficult build). It certainly appears the sole purpose of this rule is to force many builders who lack every last piece of equipment to complete every build operation into having their firearms serialized & documented by FFLs. This is contradictory to the many non-licensed 'gunsmiths' who are legally able to perform work on customers' firearms so long as the customer is present & in control of the item the entire time (why your 5min bore/scope job isn't entered into the books)
"I have not heard of anyone being prosecuted under the 2015-1 ruling"
Why would you? It's not statute, after all. Can one of the legal minds weigh in on whether the ATF is even allowed to officially cite their own regulatory rulings when it comes to prosecute let alone required to, or is it something they'd basically have to admit to using when describing their professional discretion? As in, when they prosecute you for shouldering a SIG brace, the charges will be manufacturing an SBR, and while the letter won't be presented in evidence but the arguments therein will be presented. The defense could try citing the ATF's own letters as evidence of conflicting opinions/guidance, but the Bureau has repeatedly held as have courts that the letters have no binding value.
TCB
*AKA 'constructive intent' that will either hold up in court, or is worth the agents' time pursuing
**It's all about the AR15, and has been since at least the AWB expired (was the AK before that). But like I said, the ATF writes expansively, so builds they probably aren't even paying attention to end up heavily impacted, since the gun building crowd is among the more diligent out there when it comes to complying with rules, which is why I mention the more exotic builds like the MG42.