In my custom 45 barrel which measures .450 across the lands I have tried
.445, 451, 454, 457 balls. All this with .022 thick "Teflon Coated" Patching.
All loaded well. I could see a difference between the .445 and .454. I shoot
.454. I really could not see any accuracy difference between the .454 and
.457. All shooting was at 50 yds bench rest. My requirements for accuracy
are 5 shots in same hole. True you have to tap the ball in with a little brass
hammer about a inch. But after that you can push it down the barrel with
a 1/4 steel loading rod very easy. The wife's 40 cal Green Mountain barrel
likes the .022 patch and .410 dia. ball. Yes that's right .410. Loads very easy.