Another 80% Glock build...

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RecoilRob

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I decided to put this one in the gunsmithing forum because it is taking quite a bit to get it working and thought others might be interested in the process this one is taking before undertaking a build of their own.

Using the PF940V2 Polymer 80 kit...which is full size Glock 17 along with a Swenson slide and barrel and Glock internals for both slide and frame. All was ordered from Midway for 'one stop shopping' convenience and everything arrived in good shape and in a timely delivery.

As I was grinding out the frame material that needs to be removed it hit me that anyone who might be wondering about the strength of these frames will NOT be worrying after getting everything trimmed down because the stuff is tuff! With Dremel and files everything looked just fine, then came the drilling.

This was the part that I'd been dreading being as the fixture is plastic and not the most super precise way to drill holes in sloping parts...but it's what we have so I did the best I could...and the holes came out semi-OK. They aren't perfectly aligned with one another on either side of the frame despite the bit fitting in the guides as it should. This explains part of why people have reported having some difficulty getting the pins installed.

Then the fun began! The rear frame rail section went in fine but the holes didn't line up perfectly and needed match drilled to get the pin through, and the front locking block/rails piece must have warped a bit during heat treatment because it was spread on the bottom and didn't want to go into the frame by about 1/16". That doesn't sound like very much, but the frame is TOUGH...so I had to bevel the bottom of the block tabs to get it started and then apply quite a bit of force to get it down into the frame. This isn't really a worry being as this will not often need to be removed....but again the holes didn't want to line up enough to get the pins through. I should have tried the pin in the block holes but I did try them in the frame and was easily able to get the pin to go into both sides...so I think the block warping had the holes a bit out of alignment. Ran the drill though and cleaned it up and got the pins installed. Phew!:) Then with great anticipation tried fitting the slide.

And it had a big problem right away.:( Side onto the front rails and by the time it got to the back ones it was about 1/8" high and had to be forced down to engage them. Not good. Again I think it was warped because both front and back of the block met the frame as it was supposed to...so some material had to be taken from the underside of each rail at the front and a little off the top at the rear which then let the slide engage the rear rails with little pressure. Was a surprisingly small amount of material removed to correct the misalignment and I was beginning to appreciate the precision needed to build one of these pistols successfully. The slide engaged and slid back...then hit something solid. Double darn!

Ended up being the ejector making contact with the slide right at the edge of the striker hole. Being as the ejector was pointing up at an angle it was cut back until it cleared...again only a little material needed to come off and it ended up being shortened about .070". Hoping it will still kick them out well enough...we'll see in due time.

So now the slide runs full travel in the rails...a bit tight but it'll no doubt loosen up with cycling and I'd much rather have it too tight than too loose, but with barrel and recoil spring installed it goes on almost to the point where the disassembly latch will fully raise up but no farther. Again...solid contact and at this point I'm thinking it must be the bottom of the barrel contacting the locking block because it can't be depressed at all once the slide stops, so it just can't slide over the block and that's what we'll attack in the AM. Not going to cut anything now that I'm getting fatigued and really have to be careful when removing metal that can't be put back...got to be sure that's what is happening. The plan is to do all clearance grinding to the locking block rather than slide or barrel being as if I totally FUBAR it I can replace the block. Hoping that just a wee bit of material will let the barrel past and then we're on to the next problem!:) Sooner or later we'll get this thing running.

Just wanted to document my experience here as a possible warning to others who might be thinking about doing one of these....they don't always go smoothly if mine is any example. Of course with multiple manufacturers involved there's the real possibility of tolerance stacking but the Swenson parts seem to be pretty nicely made, so I believe most of what's going on is the frame kit. But they don't promise that everything will just drop in and work...and even with modern CNC machinery very small amounts of material are all that it takes to impair function, and fitting most likely will be required. Be prepared! Will update tomorrow as things hopefully are resolved.
 
OK...update! Success! First let me apologize for being a retard...I had the disassembly latch in backwards and looking at it this is a REALLY dumb thing to do. I blame the Brownells video where that is how the guy looked like he installed it. When sort of overwhelmed with a bunch of things a seemingly small detail can slip through and the bevel on the front with small ridge to latch on the back went unnoticed. My bad.

The other problems with fitment were all genuine and I would take blame if I could...but really these were issues I think just about anyone building one of these would have had. But I have learned that bitching about something without offering a constructive suggestion about how to correct it is just being a whiner...so what I would do in a future build is to use the clamshell drill fixture/holding thing as a locator ONLY ...set it up on a drill press then you'd be sure to get straight holes where they belong. The Poly80 folks say to NOT use a drill press from what I've seen, and want you to freehand with the fixture. This DOES work....but I think the holes would line up better using a more rigid platform and believe that they might be wanting to say that you don't need a press to build one...which is entirely true.

I brought a drill set home from work to do this build...thinking that I'd step drill the holes slightly smaller then use the provided bits for final reaming, but my set is in fractions and didn't have close enough sizes to do what I thought was a proper job of it....so I just used the jig and provided bits and went at it. The big problem WAS the front block/rails being warped a bit....but it's fairly easy to correct and now things work smoothly as they should.

One more problem that you Glock Guys are going to snicker about (probably) but the slide wouldn't go on even with the disassembly latch the right way around and it took me a bit to find the firing pin safety plunger sticking down too far to be pushed up by the trigger lever. Once it's up where it belongs, and where it stays after repeated slide removals this must be an artifact of the slide building and it shouldn't affect things down the road. Once the slide went on and latched...HAPPINESS! :) The slide works smoothly with very, very little play (one of the side benefits of it being too tight to begin with...and of the 'druthers' I'll take too tight any day as it can be loosened), slide locks back as it should and now we'll do the 1000 cycle break-in with Lubriplate then inspect before firing. SO relieved now that it's done and I can call it a success.:)

In conclusion: I've watched at least a dozen YouTube builds of these kits and only a couple had similar problems to what I encountered, so I believe this to be toward the 'worst case scenario' of things you're likely to encounter....so don't let this dissuade you from doing one if you had the mind to before reading this thread. Even at the worst...it's fixable and the end product is very much liked. The grip is WAY, WAY nicer in my hand than the factory Glocks and was what led me to giving this a shot. If you take the drilling advise above with a grain of salt, and pre-fit the pins through the block before trying to assemble (deburring will be needed too) things 'should' go smoother for you than it did for me. Really liking this new toy.:) Will update after getting some holes in paper.

Edit: sorry, I know 'pictures or it didn't happen. New computer and I'm a fudd...working on getting them postable and will put them up once I figure out how.
 
Thanks for your report. I've got one of these Poly 80s set aside to work on when time is available, so I appreciate knowing what to look out for.
 
That is more than enough of a reason for me not to consider one. Sorry for all your frustration but appreciate the info.
 
Thanks for your candid thoughts. I watched 4 or 5 videos yesterday and most seemed to have experienced glitches of one sort or another, but eventually ended up with a working pistol. All agreed that hogging out the recoil spring's channel was the most difficult part. Oddly, no one had trouble lining up the pin holes. For some unstated reason P80 advises against using a drill press for that job. (Any idea why?)

But really, after pricing out all the parts one will end up spending well over $400. Does that make sense?
 
I am also wondering just why they don't recommend using a drill press to do the holes? Being plastic the guides get dug out a little by the bit going through and trying to drill into a sloping surface puts a side load on the bit...so a little creep seems to work in no matter how careful you might be. They also don't recommend you thru drilling likely because the holes won't line up exactly and you'll end up with one side being all hogged out. My difficulty was mostly with the pin not wanting to go cleanly through the block in front and rail piece in the back. I should have tried both before putting them into the frame and deburred the holes well...but live and learn.:)

The cost even if you shop well for components will be over $400...and could be LOTS more depending on sights, trigger and whatnots. Mine came out a bit over $500 which is about what I could have bought a new Glock 17 locally for, but with tax and Instant Check fees...a little more. Mostly I wanted to build the pistol for the fun of it...and it WAS fun! Hope my previous posts didn't imply that I wasn't enjoying the process.:) The troubleshooting is part of building anything and the actual amounts of metal needed to correct the problems was very, very small. I'm impressed at how sensitive these things are and especially if you want to end up with a nice tight gun.

The finished product feels MUCH better in the hand than any stock Glock I've ever held...and the slide sits a bunch lower too which makes it not feel blocky at all. Now that it's broken in...the slide has almost imperceptible play and works smoothly which is better IMHO than stock pistols which tend to be a bit on the loose side for reliability (guessing). I like this pistol and would take it over a stock Glock any day...which is a good reason to build one even with the money really not being all that much cheaper if you have to source out every part new. With the right barrel and conventional rifling you can shoot lead, and the lockup and fitment of the Swenson slide and barrel is tight which should translate into fine accuracy.
 
The finished product feels MUCH better in the hand than any stock Glock I've ever held...and the slide sits a bunch lower too which makes it not feel blocky at all.

Now that alone would justify the effort despite the price tag! And I certainly appreciate the fun part, even though you're just assembling a kit.

I only ever handled a Glock once, when they first came out and the antis had their lingerie in a twist because plastic guns are invisible to airport xray!!! (Too bad they aren't, IMHO, but that's a different post.) Anyhow I didn't like the feel at all. Also, plastic! Gimme a steel and walnut 1911. Look to the left and a little up. See me?
That's my Glock face.
 
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