jfh,
I have never used a Lee FCD for any pistol round, but the bump may be the bulge in the case being squeezed through somthing (the sizer)?
The reason I have never used the FCD, was I was under the impression that it tries to squeeze the cartridge to SAAMI external specs, these would swage a cast bullet to a smaller size. I like the bulge (esp in auto pistols), and have never found a situation where a taper crimp die has not worked for me if I stayed with a bullet that was properly for my certain pistol, especially as it relates to the chamber. I use .358" in my 3" J frame as well as my 9mm pistols with good results.
I just pulled a sample of the loads I have ready to shoot in 38 special, and:
the Speer 158 is to the far right, swaged Hornady 158 far left, "hardcast" 148 BBWC, then a Lee 124 TC sized at .358". I have added Lee liquid ALOX to the Hornady and the wadcutter to help eliminate leading. The Lee water quenched bullet lubed with liquid ALOX is absolutely lead free when driven by 3.2 grains of Clays. The Speer 158 grain shown is loaded using HS-6, and driven to a chrononed spread of:
871
823
827
832
808
I do not use any paraffin/liquid lube on these bullets for fear of powder contamination over years of varied storage. Perhaps they changed the characteristics of these Speer 158 swaged slugs, but mine were bought and used since 1993, and I get severe leading using them as is. IMO, their incredible near pure lead softness, coupled with perhaps a very thin coat of graphite w/o any ALOX or beeswax is the problem.
I drive cast bullets in excess of 2000 fps using gas checks, and even plain base are good to 1200 or so if you do your homework. I love to work up cast bullet data, as it's the variables, hands on casting, attention to detail, and experimentation that makes it so rewarding when you get it right.