new BBL

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mike6161

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I have a S&W 66-1 with 4 inch bbl I’m going to customize it with new grips sights and maybe a new bbl.
I would like to know if I can put on the bbl or would a smith have to do it and if so is it easy to do or would I be better off to get a smith to do it. If you have customized a S&W, can you tell me what parts you used?
And how much gun smith do you have to know to do some thing like this.

Thanks
 
While I'm not a 'smith, nor do I play one anywhere, I worked for almost 25 yrs in industrial machine repair and I've tinkered with enough guns over the years to form some pretty definite opinions about when to DIY. Most came from experiences, both good and awful.

There's nearly always more to a successful barrel swap on a revolver than just screwing the old one off and the new one in. The front sight might not line-up squarely, the bbl/cyl gap may require adjustment, headspace may be changed, plus it's all-to-easy to irreparably damage your frame and/or barrel unless you use a couple of special tools and a very good vise mounted on a solid, heavy bench.

Unless you're prepared to do some skilled handfitting or machine work to deal with it, I'd highly recommend having a pistolsmith do the job. Believe me, it's always cheaper to pay to have it done right than it is to fix a botch-up.

The grip swap and new sights should be no problem, as they're usually pretty much a drop-in proposition and are easily handled with common hand tools and a bit of care. I like the Millett sights. Mostly because they've solid and repeatable adjustments, are relatively inexpensive and readily available. They're a drop on fit and quite precise. The only hitch is that they have a funky adjustment screwhead set-up which need a special bit. A pocket-sized tool to do it comes with them, but it can be frustrating if you need to make a change and don't have it on you. There are other options, of course, but usually for about fifty to one hundred percent more money.

The only thing I can tell you that I've learned for sure is that if you'd rather not deal with Mr. Murphy, don't dive into anything that's almost sure to invite him over. Especially where a complex and expensive machine is involved. Either get the full skinny on what tools and skills the job needs to be done properly and acquire them, or send it to someone who already has them.

Special tool cost money. Usually a lot more than you'd save on a one-time DIY. And it's almost always a whole heckuva lot cheaper and less painful to hire skill and experience than it is to get it for yourself.

YMMV, but sending it out would save you a world of potentially bad Juju, IMO.
 
Unless you’re going to a PPC style heavy barrel, a S&W barrel is about your only choice. They can be had from Numrich, Brownells, etc. I think you’ll find it much cheaper and easier to sell the 4 incher and buy a M66 factory 6 inch gun. A barrel swap will run you somewhere in the $300-$350 range, possibly a bit more if you figure shipping costs.
 
burrhead has a valid point. A really top-notch pistolsmith could fabricate a custom barrel from a blank with about any configuration you'd like but the more complex and involved the machining job, the more expensive it'd be. As a practical matter your least costly option is an OEM replacement.

The Lone Haranguer also has a good point. Having a shingle out with "Pistolsmith" on it isn't a guarantee of skill. IMO, the best thing to do is to do an Ask.com or Google search for 'smiths with S&W revolver work listed as a speciality and contact them via phone or email to discuss what you have in mind. Another thing that you ought to consider is a phone call to the S&W factory and/or Performance Center for a quote for the work. You might be surprised at how competitive their prices and turnaround times are compared with the good private outfits.

A major advantage of working with a private 'smith is that you have more access to improvisation where parts are concerned. A busy shop may well have a nice take-off barrel in the length you want on-hand or a customer who's looking for a 4" conversion waiting. That would give you both room to negotiate a deal that is to your mutual advantage. They'd also be much more amenable to using a barrel you supplied, which might also offer you some savings from a factory new part. They also may have a package deal of work which included the barrel swap with other work at a substantial discount from the "ala carte" prices for you to consider. Some of these can offer real values and are well worth some serious thought, IMO.

Another place to look for some recommendations would be on the S&W Forum. While many of the active members seem to be primarily serious collectors they are likely to be well abreast of who's doing quality work on their favorite revolvers and that could help you narrow down your options a good bit.

Good luck, and hope this helps you out some.
 
If thinking about changing the sights and the barrel, you might consider selling your M-66 and buying a fixed sight S&W and having a old PPC style barrel and full length ramp installed.
What do you want to do with the revolver after its been worked on?
Check out some of the gun auctions on line for target revolvers and old PPC revolvers.
 
Thank for all the help
Im going to use it as a range gun and some hunting . I flinch a lot with 357 loads so my thinking on it is if I have a longer heavier barrel then I won’t flinch as much and recoil will be less.
 
I'd keep your four inch as a General all around good gun and buy another revolver for what you have planned.
Consider practice with light reloads.
 
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