Scientists Working on Liquid Body Armor

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Jeff Thomas

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Now for something competely different. Pretty amazing, if it pans out.


Scientists Working on Liquid Body Armor

Thursday, April 29, 2004

BALTIMORE — Army scientists are working on a liquid body armor for clothing that stays flexible during normal use but can harden to stop a projectile when hit suddenly.

Researchers hope the liquid could be used in sleeves and pants, areas not protected by ballistic vests because they must stay flexible.

The liquid, hard particles suspended in a fluid, is soaked into layers of Kevlar, which holds it in place. Scientists recently had an archer shoot arrows at it to see how well the liquid boosted the strength of a Kevlar vest (search).

"Instead of the arrow going through the Kevlar, it is completely stopped by the Kevlar vest and sometimes just bounces right off," said Norman Wagner, a University of Delaware chemical engineering professor who is working on the project.

Vests treated with the liquid have also blocked stabs from an ice pick, and researchers are doing more tests to see if it can stop bullets or shrapnel, too.

The project, which has been under way for about three years, is a joint venture between the U.S. Army Research Laboratory (search) and the University of Delaware's Center for Composite Materials (search).

Eric Wetzel, a mechanical engineer who heads the project team for the Army lab, said a "shear thickening fluid" is a key component of the liquid armor. Hard particles are suspended in the liquid, polyethylene glycol. At low strain rates, the particles flow with the fluid, enabling clothing to stay flexible. But when heavily strained, the particles become rigid.

"If it's impacted suddenly by a projectile or a knife, say, it rigidifies and somehow restricts the ability of the fabric to move," Wetzel said.

The transition happens very quickly, a millisecond or quicker.

Wetzel and Wagner are optimistic the liquid body armor will be useful to local police and prison guards and perhaps it could one day protect people in automobile and airplane crashes.
 
The transition happens very quickly, a millisecond or quicker.

So for a pistol bullet at about 1000 feet per second, the armor will solidify about the time the bullet exits your back. For a rifle round at about 3000 feet per second, the bullet will be a couple of feet behind you when the armor solidifies.

Methinks it needs to be about 1000 times faster to be useful against firearms.
 
That's bad math.

The bullet will impart its energy to the armor and lose velocity at an exponential rate, while the material will be solidifying at given rate. This is superior to having it turn solid instantaneously which would make it no different than putting a solid nose cone on the bullet (assuming the material all around it provided no additional resistence). Instead you get something almost like an air-bag effect. Regardless of your doubts this is the third thread on this... in one of the others a poster talked about a field test where it worked in a practical case.
 
Dupe Topic, but different article

They're currently testing .22 projectiles (dont know bullet weight/construction) at 800-2000fps vs 5 layers of treated kevlar. The fluid definitely helps, they're able to remove kevlar layers from vests to offset the extra weight of the fluid and still improve the protection.

My classmates (the guys doing the research) were out partying their butts off last night because the article was linked on the front page of the Drudge Report and printed in 40+ major newspapers.

Kharn
 
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