US Arms Polymer AR Lower

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MistWolf

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Last year, I was poking around on a high traffic firearms site when a company rep came on asking members for volunteers to run a polymer lower through it's paces. I contacted the rep by PM and told them I'd be willing to buy one and run it as hard as I would a forged aluminum receiver and would report the results honestly. The rep got back to other members who volunteered but my request was ignored and I griped about it on m4carbine.net. Brian at US Arms saw my complaint and contacted me to ask if I'd like to evaluate their new plymer lower. He said I was welcome run it hard and report the results- warts and all. Though skeptical about plastic lowers, I agreed to give them a fair shake. http://usarmsllc.com/Patriot-15.html

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I expected a stripped lower, but they sent me one that was complete. Everything is polymer except the FCG, pins, springs, castlenut and end plate and buffer. That's right, the FCG is metal, including the hammer. The receiver extension is also polymer and is molded to the commercial pattern. I think US Arms would do better if they used the mil-spec dimensions.

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The receiver seems stiffer than other polymer lowers I've looked at. The fence on the right side that runs from the front receiver pin to the mag release has been made thicker for added strength and rigidity. There is also a fence running around the mouth of the mag well which is flared without being too big. The lower comes with an integral trigger guard which has a large opening. Stock is of the M4 style and has a surdy polymer sling loop. The RE has six positions. Buffer has no markings so I assume it's carbine weight. I assume the action spring is of the standard variety.

Standard AR triggers run from atrocious to decent. This trigger has the usual gritty creep, is a little on the heavy side but has a surprisingly crisp break. I haven't taken the time to pull the FCG out and grease it up but I think it will be fairly nice once I do. As tested, MSRP for a complete lower is $199. It's $89 for a stripped lower. PSA is offering a complete polymer lower for $129

I borrowed a 16" upper from a PSA carbine to test this lower with. The receiver pins are a little stiff and need a tool to push open. Fit around the back of the upper is a little off. There is a small gap at the curve but where it's vertical, it fits a bit snug. The good news is that for those who worry about such things, there's no rattle!

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The complete lower M4 style stock weighs in at 1 lbs, 12 oz. In comparison, a PSA lower with a S&W made M4 stock weighs in at 2 lbs, a weight savings of a quarter pound. A PSA upper with an Aimpoint H1 Micro, Surefire x300 weapon light, Mossie Tactical light rail and round mid-length handguards was used to test the US Arms polymer lower. The whole package weighed in at 6 lbs, 11 oz. The same upper on a PSA lower with M4 stock weighted in at 6 lbs, 15 oz.

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There was a little binding towards the end of the travel when cycling the action. A couple rounds of 55 gr American Eagle did not completely go into battery during firing. However, after I added a few drops of oil to the BCG and the problem went away. Maybe it was the drag, maybe it was a dry BCG, maybe a combination of both. Because of the weather, I was only able to fire one mag. What first struck me was the carbine felt lighter and livelier even with the weight shifting towards the muzzle. I still dislike the duckbill of the A2 pistol grip and don't like black furniture. I didn't notice the M4 stock being uncomfortable compared to the Magpul CTR but a longer shooting session might change that impression.

The receiver has clean edges and corners and is without distortion. The surface has a matte finish that matches the PSA upper well. There is more flash at the mold line than there should be and the only mag that drops free is the Lancer L5. Magpuls, Troys and GI mags need to be stripped out. There is more stiction than usual between the stock and RE but nothing to preven the shooter from easily making adjustments.

I contacted Brian at US Arms about my concerns. He said they are tightening up QC and expressed concern the flash and tight mag well made it past QA. He also told me I could return it so they could address the problems. He's dedicated to making this right.

A few other items of note: Adjusting the windage and elevation of an Aimpoint Micro in a cold rain is very awkward. Removing the small caps with stiff hands was difficult and I worried I'd drop the cap and lose it.

The plastic of the IO cover is stiffer when it's cold. When I popped the caps off the lenses, they didn't flip out of the way. I had to snap the covers together to see through the sight. The caps did an excellent job of keeping the rain off when snapped closed over the lenses

Every rifle should have a sling.

Hats with full brims rock. Never leave home without your jacket.

In full disclosure, I did not buy this lower. US Arms sent it to me (via a local FFL, Quantum Guns in Spanish Fork Utah) without charge, for evaluation. Other than them sending me this lower, I have no other connections with the company, financially or otherwise.

As weather and time permits, I'll continue putting this lower through it's paces. I won't baby it, but I'm not gonna set out to see how much it'll take before it breaks. It's advantages over other polymer lowers is increased stiffeness and a metal LPK. It's advantage over an aluminum lower is a weight savings of a quarter of a pound. MSRP is higher than than some other polymer lowers, but street pricing should make them more competitive. Whether or not they prove to be durable enough, only time will tell. I'll give updates with my findings
 
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Nice rifle. I think the jury is still out on how well the carbon-fiber lower's will be accepted. Most lower's (not all) are cast parts that are them machined, very few are solid blocks that are then CNCed to spec. The cost is substantially different to produce them.

My rifle came in at 5.6 lbs new. But I have a carbon-fiber upper and lower, all the rest of the parts are metal or plastic the same as any other AR.

Since mine is used for recreational shooting and SD/HD I am not overly concerned as to it will hold up. It has held up quite well after 1,200 rounds so far. I purchased it about 18 months ago. I also like the way the upper and lower fit tightly together with no slop. And I agree with you on the hand grip and butt stock not being the best. I replaced the hand grip with a Houge and the butt stock with a Magpul CRT. (just be sure to get the commercial size not the Mil-Spec)

Overall I love the way this rifle functions (no FTF, FTE's) but as you said time will tell.

Have fun and stay safe.
Jim

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Aluminum AR lowers are either machined from forgings or extruded billets, not castings
 
I like the reinforcements on the lower but that triggerguard is not to my taste.

I did a full eval of New Frontier Armory's lower.. glad to see this one has metal internals.

Shoot a few matches with it, run it hard.
 
I have been using a New Frontier myself. It has been faultless. The polymer FCG has a great trigger pull, and can be replaced with a standard FCG if needed.
I Have not shot it as much as I would like to due the current ammo supply and cost.
 
Thanks for the review, MistWolf. It will be interesting to see how well it holds up.

US Arms definitely will need to lower their price which now is roughly the same as a standard 7075-T6 receiver, a proven design and only 4oz heavier. And those extra ounces are to the rear where they're not so noticeable.
 
I think there is room in the market for poly type lowers with the high stress areas properly thickened, but poly buffer tube??? I"ll pass. I might buy the lowers and toss the buffer tube or use it for a 22 build.
 
Thanks for the review, MistWolf. It will be interesting to see how well it holds up.

US Arms definitely will need to lower their price which now is roughly the same as a standard 7075-T6 receiver, a proven design and only 4oz heavier. And those extra ounces are to the rear where they're not so noticeable.
Actually, I noticed the 4 oz difference. The rifle felt lighter with more weight towards the muzzle compared to the aluminum lower
 
Actually, I noticed the 4 oz difference. The rifle felt lighter with more weight towards the muzzle compared to the aluminum lower
That's interesting, you'd think that more perceived weight toward the muzzle wouldn't be a good thing. Oh well, we're not talking much weight here, why most of us would prefer a standard lower.
 
After being shot a few times, the drag in the RE felt when cycling the rifle by hand has been reduced quite a bit and the push pins are easier to use. Looks like the lower needed a break in period.

I installed the CMMG 22 convertor and let the wife try it out. She doesn't mind the recoil of the 5.56, but doesn't like the noise. She really liked it's lighter weight.

One thing I noticed is that I'm much less worried about scratching the polymer parts of my rifle than I am the aluminum parts. I'd be more likely to toss the polymer rifle in the trunk without a case than one with an aluminum lower
 
I just got a New Frontier complete lower yesterday. The buffer tube is alumnium on the

NFA lower. The fit was snug and with out slop on both Del-Ton and Panther uppers. The

tirigger was crisp not gritty and had a clean break with no creep or over travel. The

trigger and the safety switch are my only complaints as they seem flimsy and may break

in a high stress situation. The recevier has some areas where the plastic was extruded.

At $114 I feel like it is a great lower for the price.
 
Once you put this through a real torture test let us know how well that plastic holds up.

30 rounds is not a test.

4 ounces is not enough savings to be worth taking a chance on plastic.

If you can feel a difference of 4 ounces on a 6 pound+ rifle you need to be on TV amazing us all with your skills.

Until then those plastic lowers are for toys. Not real rifles.
 
Once you put this through a real torture test let us know how well that plastic holds up.

30 rounds is not a test.

It's a start though. As funds for ammo allows, it will be shot more

If you can feel a difference of 4 ounces on a 6 pound+ rifle you need to be on TV amazing us all with your skills.

My wife could feel a difference in the weight and yes, she's amazing. She doesn't want to be on TV though- too many idiots in the industry

Until then those plastic lowers are for toys. Not real rifles.

So you're not a fan. Doesn't mean it's a toy- no firearm is a plaything, it's a great responsibility
 
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Since you're not a fan of the A2 pistol grip, why not take the opportunity to try different pistol grips IOT check the inter-changability of that part of the lower.
 
My New Frontier poly lower wears a MagPul MOE grip, which dropped right on with no issues.
I have put about 500 rounds through it so far. I built it using a used Bushmaster HBAR carbine upper I picked up cheap a few years ago.
I consider this to be a "real" rifle. I think I have about $350 total in this AR.
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Since you're not a fan of the A2 pistol grip, why not take the opportunity to try different pistol grips IOT check the inter-changability of that part of the lower.
If it bothers me enough, I'll sand the bump smooth. A grip swap can wait
 
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