Salt Water Corrosion & Ballistol, a Survival Story

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Willie Sutton

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In November 2012 my home was inundated by salt water from Hurricaine Sandy. I was able to move all of my guns save for one that I forgot from harms way. Sadly I had a complete machine shop with Bridgeport, Lathe, and five full Kennedy machinist tool boxes of precision tools, fixtures, jigs, and cutting tools as well as 2 large mechanics tool boxes that went completely under salt water. There was 8 feet of it thru my shop... everything got fully soaked with salt water.

The day after the storm I surveyed my shop, and it was a disaster (the house was gone...). I had 10,000 things to do, so was only able to do the very bare minimums before I needed to seek shelter elsewhere. Fortunately we still had running fresh water (!!) so I hosed off the milling machine and lathe, sprayed them with 2 gallons of WD-40, then sprayed on a half case of white lithium aerosol grease and hoped for the best. Of far more importance to me were my tools and tooling. Much of it is made of high carbon steel (read that "easy to rust steel"), and there was about $15,000 worth of it.

I happened to have two things floating in the muck (mud, salt, diesel fuel, sewerage, etc.,) in the ruins of my shop that I saw "might" be of use: A half dozen commercial fish-shipment tubs, and a case of Ballistol. Ballistol, for those who don't know about it, is the WW-I and WW-II German CLP, and when mixed with water forms a white emulsion that looks like milk.

I tipped each box of precision tools and tooling, as well as my mechanics tools, into the fish tubs, filled each with water to nearly full, and dumped in two quarts of Ballistol into each. Stirred it with my hands, snapped on the tops of the boxes, and walked away.

18 months has now passed and I have finally opened up the boxes today.

In one, the plastic fish box fractured, probably due to a freeze. The water emulsion leaked out, and the box was filled with a mass of rust, with tools literally falling to pieces. Drills were actually gone, and it's all a 100% loss. Naturally this is the one I opened first. I was literally sick...

Opened the other boxes, and guess what? Under an oily slimy brown layer on top of the water I found my tools, fixtures, jigs, micrometers, and all of my other tool-steel items as shiny as the day they were made. Oily, to be sure, but everything is in 100% perfect shape.

The next job is going to be to remove the oil, which I will accomplish by running them thru the dishwasher, spraying with WD-40, and then sorting them all into new Kennedy boxes.

The lathe and milling machine survived as well.

Moral to the story: IF you ever need to preserve firearms after this sort of horrific trauma, USE BALLISTOL with about 2 quarts to 20 gallons of water. Immerse them, and if you can't deal with them right now, LEAVE THEM WET and forget about it.

Ballistol... it's the stuff. The key is not how it works when undiluted (it has 1000 uses like that), but how well it maintains it's emulsion when mixed with water. I'm sure glad I had a case of it, as I use it regularly mixed with water for cleaning black powder arms.

It's... good... stuff....


Willie

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It's amazing. I've lost sleep for over a year worrying about my tools.

The Germans used it for three main reasons in the field: Straight as a CLP, Mixed with water as a leather dressing for their tack and web gear (they used a load of horses and their web gear was all leather), and straight as a skin antiseptic. Drinking it in small doses was done as well to fight off gastric distress. Hitler is reputed to have taken it daily for his ulcers...

I dunno about that, but it sure saved my bacon.


http://www.ballistol-shop.de/Historie-von-Ballistol:_:86.html?language=en


http://www.firearmstalk.com/Ballistol-the-100-Year-Old-German-Wonder-Gun-Lube.html



Not emulating Hitler's idea of a tonic, I think I'll mix up a whiskey and soda to celebrate.


Willie

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Was introduced to ballistol by a leather worker. He advised me to use it for a sheath that was causing rust on a knife within 5 minutes of inserting. It worked great the sheath now protects the knife and does not rust it. I use it on all the knives I make now. Would not be without.
 
Wow. Just wow. Thanks Willie. I am always looking for "new" stuff like this. I have known about Ballistol for years. I am now going to just get some.

Fascinating information about the immersion. Rust is funny. I had a bayonet had a metal scabbard. Obviously there was water setting in the bottom 4 inches for who knows how long. At the water line there was pitting and loss of metal. The tip was as shiny as the blade that was well above the water and clearly it had not been aggressively cleaned up. I suspect the Ballistol and the water worked to fend off oxygen getting to the iron in those tools. Fascinating!
 
Wow !

Have to pour one out for the tube of tools, but I'm glad the other tubes worked out.

I'll keep this as a great piece of info forever !
 
Major discrepancies in your tales Willie.

Well, I'm confused. I seem to recall, (yup, went back and looked again)

From this thread of yours, post #80 you wrote:
Well I'm finally headed "home" to Wisconsin starting tomorrow. Put the MiG into the hangar an hour ago and it's time to go do some handloading and shooting.


Willie

When did the Great Lakes become salt water?
...and Hurricane Sandy in Wisconsin?
 
^^ If you actually read what I've written about NJ RKBA politics as well, you'll see that I lived in NJ for many years, lost my house in Hurricaine Sandy, and moved to Wisconsin to be with my fiancee right after the storm. The house in NJ is being reconstructed for resale. I'll never live there again, Wisconsin is just so much better. I'm sorry I didn't move out a decade ago.

About two weeks ago I went back to the shop (what is left of it) and grabbed the boxes of tools as well as my lathe. Sunday I'm headed back to go bring back the Bridgeport. Not looking forward to moving that beast. Thank goodness for U-Haul trailers and friends with jacks.

I worked on the one fish tub of rusted tools starting yesterday, and they are actually looking better than I thought. I mixed two pounds of citric acid with a cup of detergent and filled one of the undamaged fish tubs with water & acid mix to cover the tools, and this AM I was pretty happy with what I found. The active rust has turned to a black oxide that wipes off, leaving good steel behind. The pits are inevitable, and some small things (taps and drills mainly) are ruined. But I'm more optimistic about the other tools in that box. I had a bunch of Aloris quick change tool blocks for my lathe that came out OK. The T&E mechanism for my (inert display) .30 cal Browning belt fed came out OK too... ;) Basically the citric acid seems to do a pretty good job of reducing the active red rust to black "stuff", the metal looks like it's been, well... "blackened". Not too much different than cold chemical gun bluing/blacking, to tell you the truth.

The Ballisol soaked tools are being run thru the dishwasher now one load at a time, and into a WD-40 bath, after which I'll blow them off with shop air and start to rebuild the boxes. The actual Kennedy boxes are junk, need to get new ones. I'll replace them with the same sizes and put the tools back in their "correct" drawers so I can find them like I always did, and I'll feel happy again.

Only the drills, small taps, and my mechanical dial indicators seem truly hors de combat. I'm sure there will be some other pieces lost as well, but for now... I'm feeling pretty good. I'll show some tool pics in a bit.


The pics attached are my den, my knife drawer filled with seawater, and our town WW-I memorial about 100 yards from my house.




Willie

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Not the best pics but a few.

The shiny tools are a few that I pulled straight from the Ballistol mix, not even wiped off yet. They are the next load to go into the dishwasher.

The hammers were solid red active rust yesterday, this is what they look like after a night in the citric acid bath. Ready for wire brushing and WD-40 now.

The third pic is one of the fish tubs still filled with Ballistol/water mix.


I'll shoot some pics in an hour of the first batch out of the dishwasher. They are mostly basic chrome plated hand tools, and I'm sure they will look like new. There's a pair of 4 jaw lathe chucks in there too so we can see what tool steel looks like.


I wish I had found my S&W 25-2 that I bought (used) when I was 18 before it rusted. It was the only firearm I missed. It's not too bad... I need to box it up and send it back to S&W for polish and refinish. Wood box was destroyed, which is upsetting, but still. All of the rest of the guns were moved to the attic and were unscathed. Now they are out of NJ and they are where they belong, in a place where we don't need to be afraid to enjoy our rights.




Willie

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Here's the first load out of the dishwasher. The 4 jaw chucks have flash rust on them that came off as soon as I oiled them. The balance of the stuff in the first test batch was pretty non-critical stuff that was chromed and it's as good as new. The Aloris tool holders are a bit rough in texture, they were in the box that dried out and was rusted. They went thru the citric acid bath and are usable but not new looking. So the bottom line is that the wet stuff kept that way was perfect and the stuff that dried out is damaged, albeit not beyond use.


Lesson to share: If your guns go under water in a natural disaster, wash them in fresh water as soon as you can, and keep them wet in a Ballistol/Water mix until you can really care for them and they will be fine. There's no hurry, dry one out at a time and take care of it and then move to the next one.



Willie

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Willie,
Make sure when you are done with that dishwasher you cleanse it thoroughly.
Fill up a big bowl with white vinegar and place it upright on the top or bottom rack. Run a cycle. Repeat as necessary. Looks like you have a sturdy older Whirlpool which are hard to damage, you just want to get rid of all the crap coming off of those tools before you wash your dishes.
I am an appliance repairman of ten years experience.

So glad you were able to salvage some of your tools (and get the heck out of NJ! )
 
^^

Thanks for the advice. I was going to use some citric acid in the washer, unless you think vinegar is better?


Willie

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I was told Ballistol was just mineral oil plus a minor amount of other stuff.

What is the composition of Ballistol?

I'm not that sure I want to use something that does not smell like a firearm but thats just me.
 
I'm not sure what is in it but I know it kills salts and chemicals that cause corrosion. I will look into it and see if I can find out.
 
"I'm not that sure I want to use something that does not smell like a firearm but thats just me"


What does a firearm smell like? :confused:

(Noting that my own smokeless arms often smell sort of like Hoppes #9 and that Black powder arms often smell a bit like Ballistol... :rolleyes: )

With that said:

I suspect that if you ever find a foot of mud, sewerage, salt water, and diesel fuel covering everything you own and are struggling to save what you can, that the way your firearms smell will be the absolute least of your worries. You're not going to have too many choices, and you're going to use what you have. My advice is to have Ballistol.... and to keep a weeks worth of food and water in your van along with a sleeping bag.


Willie

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Thanks Willie... this thread is great stuff for someone like me who lives in a hurricane area (I've been dodging hurricane bullets for years and years - but I know my luck will run out one day....). I thnk that dishwasher trick is tops - but I won't be doing that if the wife is ever likely to hear about it... I'm waiting for a used Pelican box to arrive since my boat tools are in rusty condition and I'm determined to sort them out and finally keep them in a dry box (along with flares, a spare ignition switch, and a few other odds and ends). That citric acid routine sounds like just what the doctor ordered...
 
Thanks, Willie. My family have all lived in New Orleans for many generations. We've seen firsthand what a hurricane can do. Sorry for you loss. My hat's off to you for your resilience. Informative and entertaining thread as always. Gotta run. Going shopping for some Ballistol.

Derry
 
"I'm waiting for a used Pelican box to arrive since my boat tools are in rusty condition and I'm determined to sort them out and finally keep them in a dry box (along with flares, a spare ignition switch, and a few other odds and ends)"


The citric acid really works well. Yesterdays batch is just coming out and it's... amazing.

Hint for your use: Get a vacuum food bagging and sealing unit if you don't have one. Seal up your spare spark plugs, ignition switch, flares, and other less-used items in a few of them them and toss them all into that Pelican box. Keeps them shiny-clean and organized until you cut open the bag. I keep a crescent wrench, pair of pliers, and one of those reversable screwdrivers out of vacuum bags for daily use but all of my other boat-tools are sorted into a few of the vacuum bags and I open them as needed and reseal them later. Buy the bags in tubes, cut a few inches longer than needed, and then you can reseal the old bag several times as you cut off a half inch to open them. Ya'll know how salty humid air eats things, open that Pelican box on the water just once and you'll seal in a nice big gob of that salt-air. Open it again in a month and stuff will be a rusted mess.

I carry my M9 on the small boat sealed like that BTW. It's a rip and tear away from use but stays nice and clean.


Pelican Box story: In the storm I had put my camera collection (Leica collecting is another hobby) and some other valuables in two suitcase-sized Pelican boxes and put them on the top of the kitchen table thinking that they would stay above the water. Wrong... I found them two rooms away under a foot of muck. The stuff inside was clean and dry.



"My family have all lived in New Orleans for many generations. We've seen firsthand what a hurricane can do."

it's just unbelievable how destructive flood water is. It's not water... it's a brown greasy filthy salty sewerage-laden mud-slurry. You need to see it to believe it. BTW I lived in Houma for several years when I was cutting my milk teeth, working offshore as a diver out of Morgan City back in the 70's. Odd place... I used to joke that Morgan City was so tough then that the bars would check you at the door for a gun and if you didn't have one they would lend you one... ;)



Willie

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Thanks Willie !

I've got a case of Ballistol but wasn't aware of all the applications for it. I'll have to look further into that.

I groaned when I first read your post and what happened to your tools. I used to work for a small manufacturer and we had our own in house machine shop. And, a best friend of mine (now passed away) was a master machinist & toolmaker. Its hard to hear about good tools being damaged like that.
Were any set up with CNC ? If so, I imagine the electronics got destroyed.

Best wishes in getting everything sorted out.
 
Balistol sent me their MSDS. Here is What they indicate as ingredients; Ballistol contains the following ingredients:
Mineral Oil
Potassium Oleate
Ammonium Oleate
Oleic Acid
Benzyl Alcohol
Amyl Alcohol
Isobutyl Alcohol
Benzyl Acetate
Anethole
Isohexane (aerosol only)
These substances are either natural substances or they are the chemical equivalents of natural substances. For example: an alcohol is a natural substance regardless of whether is was produced in a laboratory, in a destillery or in a rotting apple under an apple tree.

They sent 3 8 page documents that also say what HSO posted above.

All I know IRT Balistol is that it works better than anything I have tried before. And it is relatively non toxic. Just don't pour it in your eyes or drink a bottle of the stuff.
 
There is no doubt that Ballistol is good early 20th century technology that still works well in the 21st century, but I have to ask: How much better would have Willie's tools faired if protected by one of the top performers identified in test results posted in this recent and new sticky thread in Firearms Accessories?

http://www.thehighroad.org/showthread.php?t=751408

I wonder if a recreation of the ordeal Willie's tools endured using buckets of salt water and steel protected with Ballistol and the top three performers from the above thread would find Ballistol to be the best choice in salt water emersion conditions?
 
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^^ If you actually read what I've written about NJ RKBA politics as well, you'll see that I lived in NJ for many years, lost my house in Hurricaine Sandy, and moved to Wisconsin to be with my fiancee right after the storm.

I actually have not read what you've written about NJ RKBA as well... i will.
 
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