Why Plastic Cases Are a BAD Idea

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The Sig Fury steel/brass case should be reloadable. The Shell Shock steel/aluminum 9mm is, but it requires special dies.
The Sig steel headed case* is to hold the high pressure necessary to get the velocity up in a short barrel.

So what is the chamber pressure of 6.8 True Velocity plastic or the Textron telescoped round? Same requirements, same bullet, same velocity, same short barrel.

*See also O'Connor Steelhead cases, ca 1984.
And the Dick Casull rifle round with recessed steel head, internal extractor groove, and no unsupported case wall.
 
I thought the figures showed just the opposite? The number of reloaders is increasing at a good pace. Call RCBS or Redding or Starline or Alliant or Hodgdon or … “Sorry due to high demand for our products our service people are very busy …”

The number of reloaders may be increasing, but the number of new gun owners is expanding faster. And I’d have to believe most of them won’t start reloading any time soon.

And I’d concede most aren’t high volume shooters, but even if their buying a few boxes a quarter is having a supposedly high impact on ammo consumption.
 
The Sig Fury steel/brass case should be reloadable. The Shell Shock steel/aluminum 9mm is, but it requires special dies.
The Sig steel headed case* is to hold the high pressure necessary to get the velocity up in a short barrel.

So what is the chamber pressure of 6.8 True Velocity plastic or the Textron telescoped round? Same requirements, same bullet, same velocity, same short barrel.

*See also O'Connor Steelhead cases, ca 1984.
And the Dick Casull rifle round with recessed steel head, internal extractor groove, and no unsupported case wall.

I have not seen specific pressures published for True Velocity or Textron. The General Dynamics gun (using True Velocity ammo) is a bullpup and I believe both versions (rifle and machinegun) have a 20+ inch barrels. Bullpups hide barrel length nicely and might not need the pressure to reach the required muzzle velocity. Textron ammunition is case telescoping and one of the purported advantage of case telescoping is the cases are fully supported, more so than traditional cases and I have seen papers refereeing to pressures over 70,000 psi for small arms case telescoping ammunition though not specific to Textron.
 
I just saw that the plastic cartridge ammo is part of General Dynamics’ NGSW entry and are bullpups. That ain’t good.
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I just saw that the plastic cartridge ammo is part of General Dynamics’ NGSW entry and are bullpups. That ain’t good.
View attachment 1032756

The GD gun is interesting. I handled prototypes at AUSA show in DC back in 2019. It is fairly easy to convert it from right to left handed ejections. Unlike many bullpups you can release the magazine with the strong hand without leaving the shooting grip it is in nearly the same location as an AR magazine release although its a lever instead of a button, but its on both sides for the lefties. The interesting part is it fired from the close bolt in semi-auto and the open bolt in full auto. But I agree that I am not a big fan of bullpups but they did think things through pretty well for a bullpup.
 
Interesting that the squad weapon is magazine fed.
Shades of BAR and M15.
They need a real LMG.

Yeah, it's a standout. GD is submitting two version of the same basic gun to NGSW where both Textron and Sig have separate dedicated designs for the two roles (M4 replacement and M249 SAW replacement) that are being filled.
 
At over 60 a box for 308 currently, that's a long way to go.

Could be, same thing was said for handheld calculators in 1970.

A 4 function calculator ran off a half dozen nicads or had to be plugged into the wall and cost more than $100.

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Thats $100 of 1970’s money too, 3 of the cars they tested in that consumer reports were under $2,600. By now you have probably been given some that have square root, memory functions and run off of ambient light.

So hand held calculators have come a long way. If there were as much money to be made in plastic ammunition cases, I bet they would have had similar advancements in technology, markets saturate and prices fall as production numbers soar.

A military contract would help a lot in that area but they have to work well enough to get past testing and competition. That’s been the problem for the ones that have tried so far and lots of man hours have already been dumped into the concept.

That said, was it Bell that said he didn’t have 10,000 failures, he just learned 10,000 ways to not make a light bulb?
 
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Interesting that the squad weapon is magazine fed.
Shades of BAR and M15.

Also happens to be a feature on the M249’s that I have shot.

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They are more fun being fed a belt but if someone has a loaded Mag, you can still play along.
 
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I once read that the magazine well was kind of sloppy and shooting a Minimi from AR magazines was not real reliable. Did yours work well?

The Swedes once had a similar idea. Their regular infantry rifle and LMG were 6.5x55 but their HMG was a novel 8x63 Browning. The weapons squad got rifles in the same caliber, with muzzle brakes to take out some of the kick. I assume they were meant to be able to reload rifles off the tail of a MG belt if necessary.
 
Could be, same thing was said for handheld calculators in 1970.

A 4 function calculator ran off a half dozen nicads or had to be plugged into the wall and cost more than $100.

View attachment 1032808

Thats $100 of 1970’s money too, 3 of the cars they tested in that consumer reports were under $2,600. By now you have probably been given some that have square root, memory functions and run off of ambient light.

So hand held calculators have come a long way. If there were as much money to be made in plastic ammunition cases, I bet they would have had similar advancements in technology, markets saturate and prices fall as production numbers soar.

A military contract would help a lot in that area but they have to work well enough to get past testing and competition. That’s been the problem for the ones that have tried so far and lots of man hours have already been dumped into the concept.

That said, was it Bell that said he didn’t have 10,000 failures, he just learned 10,000 ways to not make a light bulb?
New tech is not always that better. One can argue, has my Iphone really made my life better? I now am way more in front of a screen then face to face. Same with Ammo and Gun design, Brass can be used many many many times over.

I feel plastic ammo is a way to control people from making their own and it always comes down to control. What would stop “them” from saying… Ok, .223 ammo is too powerful, so we put let powder in it. Follow the Money and why these cooperation want to push plastic when brass is very available and recyclable.
 
The specific head of brass is 2X that of steel. That means that your brass case require 2X more heat energy to raise a unit mass 1 degree (e.g., Celsius). Brass and steel have have similar density, so a steel and brass case for the same cartridge would have roughly the same mass.

So when a brass case is ejected from your action, carrying with it the heat energy from the fired round, it should be actually cooler than a steel case. But in actual practice, I believe that both are equally hot, meaning the brass case is carrying more heat away than the steel case.

Brass is better here in that it ejects more heat energy away from the gun. What about plastic cases? They carry away almost no heat energy when ejected, letting the gun get very hot indeed. VERY BAD FOR THE GUN!

More specifically, the barrel, as was mentioned later. You're using what I call 'liberal logic' (Not calling you a liberal, this is just what I call the 'If x is good, 2 times x is twice as good' line of thought. It is far too prevalent these days.) Barrels are replaceable, and on the types of firearms this is most applicable to, (belt-fed MG's) is accounted for by having a quickly replaceable barrel.

That would be “another reason why…”.

Things like this View attachment 1032589

and poor neck tension with regular bullets are above heat transfer on my list.

Because annular neck separation never happens with brass cases....:mad: Ask me how I know.

Just a thought; I have seen videos of guns run full automatic until the barrels glow (and some melt and sag). In none of these destruction videos does the action or chamber get hot enough to make the steel glow, so most of the heat is directed down the barrel. If some member has an infrared thermometer perhaps they could measure temps of brass, vs steel cases or aluminum cases or even the Shell Shock two piece nickel alloy cases? That would be interesting. I saw the above video quite a while ago, but I have never seen one of the "plastic" cases or know anyone that has, has the Armed Services dropped the experiment?...

Indeed, I have done this with M16A1's, and while the receivers warmed up some, I could still touch them. I did not go to the point of the barrels melting or sagging because I was just shooting up leftover ammo from a qualification range instead of doing the extra ton of paperwork it took to turn it in. But I did notice that the heat buildup, evidenced by the glow, started at the gas block and slowly worked it's way back down the barrel. My roommate lit his cigarette off one. When we had to stop firing to refill magazines, it would start to work it's way back up the barrel, then down it again when we started again. We couldn't maintain a rate of fire enough to get the whole barrel to glow, and the receivers remained touchable the whole time.

With the M249, the very early models like jmorris shows above, we could have easily got the whole barrel glowing, but since they were new and not my unit's, we didn't. I Borrowed them from another Armorer I went to AIT with for familiarization. About 6 guys from my unit wanted to 'get to know' the M249, and one was the S-4, a Green Beret CPT, so we ordered M855 ammo and I borrowed the M249's. A fun and informative range day.

Keep in mind:

Why is water such a great coolant in car engines? Because is has a VERY high specific heat. Substances with high specific heat are good for cooling things. And brass has a high specific heat compared to other metals.

Why is water not a good coolant for MG's? Because it turns into steam at 212F, and the cycle of water steam, condensation, to water again, is too too slow for belt feds. The Russians and Finns had a good idea with the water jacket with a large hole on top to dump snow in, as most of the year, it was in unending supply. ;)

Water by itself, BTW, is not a good choice for an engine coolant. Adding ethylene glycol to it increases it's useable temperature range. This is not transferrable to firearms, they get much hotter than car engines, but for shorter time periods.

As you pointed out, Specific Heat by itself doesn’t tell the whole story:

Specific Heat Capacity of Metals Table Chart
Metal J/(kg-K)
Aluminum
921.096
Brass (Yellow) 401.9328
Carbon Steel 502.416

So aluminum has a higher spec. heat than either brass or steel but if you were using aluminum, the mass per case would be a fraction of that for brass or steel. Same for a polymer.

But the heat ejected is much less than I would have expected. That’s the killer for my assumption. You can’t fight the numbers. I surrender! Long live plastic. (That’s like fingernails down the chalkboard!)

All of these methods to cool off full auto firearms have been tried, many of them soon after full autos were developed.
Aluminum (as a sleeve/heat sink around the barrel) as early as the Lewis Gun.

So reloaders go by way of the dodo bird?

Unless it's specifically loaded for reloaders, like the .38's shown in a previous post, those who develop such rounds are not concerned with reloaders.

What about Sig Sauer’s new Hybrid Ammunition?
A brass-steel hybrid.
View attachment 1032721

They’re completing for the same Army contract as the plastic stuff is.

An example of an earlier method of brass cases with steel heads was shown earlier in the thread.

Yeah, but they are probably trying to recoup some up front R&D and investment costs. All other components (Bullet/primer/powder) being equal, if the poly case costs half or less than a brass case, they should be able to get prices down in a short time. A large military contract would certainly speed things up on that end.

It's not like regular brass cased .308 is a lot cheaper right now-if you can find it. ;)

Why? Do bullpups not like plastic ammunition?:)

Well, if the plastic stuck in the chamber and the brass didn't, you might be breathing in some hot air, and lose your eyebrows and beard for a while. I've never been fond of bullpups simply because the receiver is alongside the face, should it have a catastrophic failure. Yes, I know it's a small risk, but still...:what:

I once read that the magazine well was kind of sloppy and shooting a Minimi from AR magazines was not real reliable. Did yours work well?

When the 7th got theirs, ('87) some of the new SAW gunners went out and bought the MWG 90 round 'snail drum' available at the time only to find that they were even less reliable than using 30 or 20 rounders. I tried the 30 rounders in the ones I borrowed, we had a couple failure to feed, but it'd work in a pinch.
 
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I once read that the magazine well was kind of sloppy and shooting a Minimi from AR magazines was not real reliable. Did yours work well?

Unfortunately they were not mine I got a call a few years ago when FNH was in Dallas to setup an advertising campaign for Military, LEO and civilian lines. I received a call when the remote gun mount they brought didn’t fit the Humvee they intended to put it on and made an adapter for it.

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They asked me if I wanted to come along and help out after that. Drove the box truck of guns to the different locations, checking them in and out, and got to play with some of them at the end. When the belts are gone, you have no linker and a 5 gallon bucket of ammunition, you just have to do your best with what you have.

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Yes, almost everything ran well, I don’t recall a malfunction with anything over 3 days, except one GAU-21 but I think that was an ammunition issue. I have what was left of it and it’s fine in my bolt action 50 BMG but didn’t want to run in the machinegun.

It did take Dallas SWAT a bit to breach the door, guess I was expecting more from the fluid impulse charge but I don’t think that was brought by FNH.
 
Could be, same thing was said for handheld calculators in 1970.

A 4 function calculator ran off a half dozen nicads or had to be plugged into the wall and cost more than $100.
I remember my dad getting a calculator when I was a kid. The whole family went to the store for the occasion, it was that big a deal. And it couldn't even perform all the functions he could do with his slide rule.

That said, was it Bell that said he didn’t have 10,000 failures, he just learned 10,000 ways to not make a light bulb?
I recently heard Carole King say the way she learned to write songs so well was by writing thousands of bad songs. Failure is a great teacher.
 
New tech is not always that better. One can argue, has my Iphone really made my life better? I now am way more in front of a screen then face to face. Same with Ammo and Gun design, Brass can be used many many many times over.

I feel plastic ammo is a way to control people from making their own and it always comes down to control. What would stop “them” from saying… Ok, .223 ammo is too powerful, so we put let powder in it. Follow the Money and why these cooperation want to push plastic when brass is very available and recyclable.
I agree. BUT, with the proper application of heat, plastics can be worked to "as new" specs as well. In some ways, it may be even easier than reforming brass
 
I agree. BUT, with the proper application of heat, plastics can be worked to "as new" specs as well. In some ways, it may be even easier than reforming brass
a heated press die! lol

I prefer loading without electricity
 
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