AR15 - 6.5 TCU Long - Something a bit different

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1stmarine

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Here something not really new but a tad different than the trends and for anyone interested in wildcats.

The barrel was made using a pac-nor polygonal starting at 24". Nothing really special but as we know noveske and pac-nor make some
nifty materials. After I got the barrel I revisited the chamber and gave it the freebore I needed to work with VLD long loads and
also optimize the otherwise conventional 6.5 loads that would be expected in an AR. But I didn't want to have any of the tipical COAL
limitations and then use all the real estate I could use and still work in autoloading mode.

Here some of the 6.5TCU AR loads....

From left to the right...

The first is a 6.5BR (from the 6BR norma) with a 123gr Amax for reference and the case next to it.
Then the TCU saga.
2nd for left 6.5TCU with 6.5mm 123gr A-Max ... 2.46 COAL
3rd .223rem M193 load for reference (55gr bullet).
4th-123SMK loaded but as I run out of bullets I put a 120gr speer hot-cor in front. 2.42 COAL
5th-144gr Lapua Scenar. 2.42COAL
6th-6.5mm 100gr A-max Loaded to max COAL of 2.31 and will feed from ASC, PRI, H&K, etc.. mags.
7th-5.56 62gr M885 penetrator, for reference.


100_8994_zps66deffed.gif


So how do we make these hoochie mommas load and feed reliably in the AR15 with the limited COAL of the standard platform?
Here a centerstack VLD magazine. This works only with the .223 and its offspring as it takes advantage of the
back center rib.


100_9007_zpse5156b6e.gif

I started with a long 24" pac-nor polygonal test barrel a friend provided.
My idea was to start with 24" and then chopping off the barrel in 2" increments because I am convinced the 24 incher is actually slowing down the spreads right now and might finally settle with 18" to 20" upper.
Also later this year I want to try the 6.5 PCC because I think with the VLD setup will be an amazing combination. I think performance is expected to be the same but accuracy wise I think it can be superior as some of the specialty BR loads show when one seats up the bullet even further, accuracy improves in many cases.
The 6.5TCU, even with the hot loads has been very accurate and almost as consistent as the super accurate 6x45.

Let me take some pics of the upper. Here some comparative of some others for those who like to hunt with the AR15...

From left to right
3 6.5BR loads 100gr Amax, 123gr Amax and 107gr SMK wiht the 6mm BR norma case used in the 6.5BR. (This is for reference only)

Then the 4th not loaded 6.5mm 120gr Barnes TTSX (tipped TSX solid)
5th... 5.56 M193 55gr just for reference
6th...123gr A-max
7th... 120gr Speer hot-cor (Data in OP)
8th...120gr Nosler Ballistic Tip 2.42 COAL
9th...5.56 M885 62gr just for reference
10th... 125gr Nosler partition (not tested yet)


100_9010_zpsc3274f7e.gif



On the very right we have the VLD mag with long range loads loaded to 2.46 max COAL on top of
regular AR mags loaded with 100gr and 95gr Amax at 3.31 max COAL.
To stack well in regular mags I need to make modifications but my intention is to use this in the VLD
setup only that is the best way to maximize the potential of the little case.


Here the barrel an upper. I included an adjustable gas block to keep the gas just as needed.

2013-06-02_19-56-59_622_zps3f186787.gif


NEEDLESS TO SAY:
I WILL NOT PUT FINAL LOAD DATA AS THIS IS A CUSTOM CHAMBER WITH LOTS OF FREEBORE.
WHATEVER ONE DOES ONE NEEDS TO WORK IT OUT SLOWLY.
A MILDER AND/OR SLOWER LOAD IS A LOT BETTER THAN A BLOWN UP RIFLE IN YOUR FACE.


Bullet Hornday 100gr Amax.
Brass x3 BHA match fireformed. Primer CCI 450. Powder H335. Starting load 26gr.

Your Input Variables

Ballistic Coefficient 0.39 Velocity (ft/s) 2802 Weight (grains) 100
Maximum Range (yds) 1000 Interval (yds) 100 Drag Function G1
Sight Height (inches) 1.5 Shooting Angle (degrees) 0 Zero Range (yds) 200
Wind Speed (mph) 10 Wind Angle (degrees) 90 Altitude (ft) 500
Pressure (hg) 29.53 Temperature (F) 77 Humidity (%) 0.68

Ballistics Results - 6.5 TCU-L 100gr Amax. H335

RANGE(YARDS) VELOCITY(FPS) ENERGY(FT.-LB.) TRAJECTORY(IN) COME UP IN MOA COME UP IN MILS WIND DRIFT(IN) WIND DRIFT IN MOA WIND DRIFT IN MILS
Muzzle 2802 1743 -1.5 0 0 0 0 0
100 2583 1481 1.9 -1.8 -0.5 0.8 0.8 0.2
200 2374 1251 0 0 0 3.3 1.6 0.5
300 2175 1050 -8 2.6 0.7 7.7 2.5 0.7
400 1985 875 -23.5 5.6 1.6 14.3 3.4 1
500 1806 724 -47.7 9.1 2.7 23.3 4.5 1.3
600 1639 597 -82.7 13.2 3.8 35.2 5.6 1.6
700 1486 490 -130.7 17.8 5.2 50.2 6.8 2
800 1348 403 -194.4 23.2 6.8 68.7 8.2 2.4
900 1229 335 -277.4 29.4 8.6 90.9 9.6 2.8
1000 1133 285 -383.5 36.6 10.7 116.9 11.2 3.2


6.5mm 120gr Speer HotCor.
Brass WCC. Fireformed (neck resized only). Primer CCI450. Powder H335. STarting load 26gr.
COAL: 2.42-2.43" loading from a Custom VLD magazine only.
Good hunting bullet and accurate too.

Your Input Variables

Ballistic Coefficient 0.433 Velocity (ft/s) 2613 Weight (grains) 120
Maximum Range (yds) 1000 Interval (yds) 100 Drag Function G1
Sight Height (inches) 1.5 Shooting Angle (degrees) 0 Zero Range (yds) 200
Wind Speed (mph) 10 Wind Angle (degrees) 90 Altitude (ft) 500
Pressure (hg) 29.53 Temperature (F) 77 Humidity (%) 0.68


Ballistics Results - 6.5 TCU-L 120gr Speer HC. H335
RANGE(YARDS) VELOCITY(FPS) ENERGY(FT.-LB.) TRAJECTORY(IN) COME UP IN MOA COME UP IN MILS WIND DRIFT(IN) WIND DRIFT IN MOA WIND DRIFT IN MILS
Muzzle 2613 1819 -1.5 0 0 0 0 0
100 2423 1564 2.2 -2.1 -0.6 0.8 0.8 0.2
200 2241 1338 0 0 0 3.3 1.6 0.5
300 2067 1138 -9.1 2.9 0.8 7.6 2.4 0.7
400 1901 963 -26.5 6.3 1.8 14 3.4 1
500 1744 810 -53.4 10.2 3 22.8 4.4 1.3
600 1597 680 -91.8 14.6 4.3 34.3 5.5 1.6
700 1462 569 -143.9 19.6 5.7 48.6 6.6 1.9
800 1339 478 -212.3 25.3 7.4 66.2 7.9 2.3
900 1233 405 -300.1 31.8 9.3 87.1 9.2 2.7
1000 1145 349 -411 39.2 11.4 111.5 10.6 3.1
 
This is for the 123Amax. Not too bad for the little case that could.
Keep in mind I am using fireformed hard brass only with the highest
capacity that is WWC and Lake City 5.56.

Bullet Hornady 6.5mm 123gr A-max. Case 6.5 TCU (long)
Brass x3 WWC, fireformed (just neck sized). Primer CCI 450. Powder Hodgdon Benchmark. Starting load 25.5gr.
COAL: 2.5" feeding from 6rd Custom VLD magazine.

**The below can be considered close to max. Zero signs of any overpressure.

Your Input Variables

Ballistic Coefficient 0.51 Velocity (ft/s) 2590 Weight (grains) 123
Maximum Range (yds) 1000 Interval (yds) 100 Drag Function G1
Sight Height (inches) 1.5 Shooting Angle (degrees) 0 Zero Range (yds) 200
Wind Speed (mph) 10 Wind Angle (degrees) 90 Altitude (ft) 500
Pressure (hg) 29.53 Temperature (F) 77 Humidity (%) 0.68

Ballistics Results - 6.5 TCU-L 123gr A-MAX

RANGE(YARDS) VELOCITY(FPS) ENERGY(FT.-LB.) TRAJECTORY(IN) COME UP IN MOA COME UP IN MILS WIND DRIFT(IN) WIND DRIFT IN MOA WIND DRIFT IN MILS
Muzzle 2590 1832 -1.5 0 0 0 0 0
100 2429 1611 2.2 -2.1 -0.6 0.7 0.7 0.2
200 2274 1412 0 0 0 2.8 1.3 0.4
300 2124 1232 -8.9 2.8 0.8 6.4 2 0.6
400 1980 1071 -25.6 6.1 1.8 11.8 2.8 0.8
500 1843 927 -51.2 9.8 2.8 19 3.6 1.1
600 1712 800 -87 13.8 4 28.4 4.5 1.3
700 1589 689 -134.7 18.4 5.3 40 5.5 1.6
800 1473 593 -196.2 23.4 6.8 54.2 6.5 1.9
900 1368 511 -273.7 29 8.4 71 7.5 2.2
1000 1273 442 -369.8 35.3 10.3 90.7 8.7 2.5
 
.
Another angle of the centerstack VLD magazines. If they are built properly they feed flawlessly and under the same
parameters as the original one, only the bolt catch needs to be modified.

100_9005_zpsbb00ab41.gif
.
 
10 rounder = 5, 6 or 7 rounds depending on construction
20 rounder = 11 or 12 rounds
30 rounder = 15 or 16 rounds

I have only converted 10 and 20 rounders that is all I need for my purposes that are hunting and target. The 30 rounders are too long to shoot prone.

The longest one gives a roomy 2.48 that is perfect to accommodate the 123gr AMAX and lapua scenar. This way the speed / long range capability is there in par with the LBC/Grendel.
 
Great job there 1stMarine. Thanks for sharing info on rifle and on magazine mods. It is cool how knowledge in one area opens up new applications in broader areas...allows us to think outside the box.
 
Thanks Man. I also have to thank sscoyote from the longrangehunting and this forum who helped me improve the mags.
I am also using this in the 6x45 with a modified throat. That was a radical transformation but now I can shoot 105gr 6mm bullets faster and further than the 6.5 TCU-L and the 6.5 LBC/Grendel.
Actually it served me to replicate the precise same trajectory of the M118LR that has been helping with training with less recoil and costs.
I have it set up so I can use them in the AR as well as the Rem.700 platform. I like to be able to use the same magazines in both the AR and the Remington 700.
 
Here is the data for the 6x45 Long.

Bullet Hornady 6mm 105gr A-max. Case 6x45 (Long)
Brass (x2) LC Nato 09, fireformed (just neck sized). Primer CCI 450. Powder CFE. Starting load 26gr.
COAL: 2.45" feeding from 6rd Custom VLD magazine.
*The below can be considered close to max. No signs of overpressure.


Your Input Variables

Ballistic Coefficient 0.5 Velocity (ft/s) 2689 Weight (grains) 105
Maximum Range (yds) 1000 Interval (yds) 100 Drag Function G1
Sight Height (inches) 1.5 Shooting Angle (degrees) 0 Zero Range (yds) 200
Wind Speed (mph) 10 Wind Angle (degrees) 90 Altitude (ft) 500
Pressure (hg) 29.53 Temperature (F) 40 Humidity (%) 0.58
Ballistics Results - 6x45-L 105gr A-MAX - 20"LW upper

RANGE(YARDS) VELOCITY(FPS) ENERGY(FT.-LB.) TRAJECTORY(IN) COME UP IN MOA COME UP IN MILS WIND DRIFT(IN) WIND DRIFT IN MOA WIND DRIFT IN MILS
Muzzle 2689 1686 -1.5 0 0 0 0 0
100 2508 1466 2 -1.9 -0.6 0.7 0.7 0.2
200 2334 1270 0 0 0 2.9 1.4 0.4
300 2167 1095 -8.4 2.7 0.8 6.8 2.2 0.6
400 2007 939 -24.2 5.8 1.7 12.5 3 0.9
500 1854 801 -48.7 9.3 2.7 20.2 3.9 1.1
600 1709 681 -83.4 13.3 3.9 30.2 4.8 1.4
700 1574 578 -129.9 17.7 5.2 42.8 5.8 1.7
800 1449 489 -190.5 22.7 6.6 58.1 6.9 2
900 1335 416 -267.7 28.4 8.3 76.5 8.1 2.4
1000 1236 356 -364.5 34.8 10.1 98 9.4 2.7

Here two good 6x45 VLD loads on the right....
The Amax next to a 100gr SP hunting round.

65BRvs6x45VLD.gif

Once again, these require custom work on the chamber and a VLD magazine/setup.
The nice 6.5BR next to it just for comparison. That one is on a league of its own.

The trajectory of this 6x45 long is impossible for the LBC / Grendel. I tried everything with the LBC but the cases cannot take that type of heat.
This one shoots flatter and further and on a pretty friendly budget. This is from a 20" Lothar Walther upper. I also have a krieger upper and it is the same thing, amazing barrels. The 95gr Berger VLD also does very well. Grain x grain the Berger VLD got to be one of the best bullets around. Another one with transonic range past 1000 yards.

1000 yards with 9 to 10 mills is pretty awesome for the little case that could.
 
Last edited:
I'm curious why the center stack mag doesn't have feed issues with the offset feed ramps of the AR. Any insights?
 
Thanks guys.
rbernie,
the bullet on top ends up in the same position as they normally do (one side or the other) and in line with one of the ramps. The bullet below is the one that is housed on the center rib.

Here a pic of the mag on top. The round gets lined up on the left in this case.
The mag at the bottom loading 100grainers in standard size asc/pri mags at 2.32.

100_9002_zps6d219b73.gif

Again, reliability is flawless. Let me take other pics from other angles. For the bolt catch
one needs to modify it so the catch part will have to be moved to the side as the center space is taken by the case head. One of the several advantages of the 5.56 cases so one can make use of that real estate. Other rounds simply do not fit so no luck for those.
 
So basically you have more usable powder capacity than a 6.5 grendel or LBC because of the increased OAL?
 
So basically you have more usable powder capacity than a 6.5 grendel or LBC because of the increased OAL?
Not really but pretty close and what you have is a stronger case and action.
The increase of performance is significative to consider it.
One of the main reasons for me is that I have a truck load of once fired brass from service loads
in both 5.56 and 308w and to last 3 lifetimes so anything I can do with it is a plus.
 
This is "the other" 6.5 out of the AR15. It seems impossible to expect any more performance out of a little magazine...
I will make a picture of the other 2 cases (TCU and LBC/Grendel) + uppers together with the 6.5BR, the king of performance, simplicity and accuracy.

20130518_165628_zps408c4499.gif
 
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