1. If you haven't done it already do a detail strip and clean. Pay particular attention to the indexing parts in the carrier base--if the nylon is stripped, put in new parts, period. Keep a set of spare parts on hand.
2. Clean the primer anvil, spring, etc., and be sure you have the proper size anvil installed for primer size you are using.
3. Scrupulously clean the primer feed trough and lubricate it sparingly with some dry graphite.
4. Make sure that the 'vibrator pin' on the primer feed trough firmly touches the right rear post.
5. The Z-bar on the case feeder may need some slight bending / tweaking to work reliably. Clean the feeder tongue, the feeder, and lubricate the underside of the arm with STP.
6. For the powder measure--order the Pro / Deluxe Auto disk update kit, or just get a second / Pro Auto disk measure. (Make sure you get the riser and swivel with the upgrade / new measure.)
7. Replace the disc(s) with the Adjustable charge bar. Whichever one you use, make sure the disc / bar is installed in the proper hole / slot to engage the actuator arm.
If this machine really is twenty years old, then the carrier will not have the lug on the carrier to install the manual pull-back on the measure. So, the spring return must be used--and it can hang 'mysteriously.' Typically, that's the result of a worn disc or hopper (or even a bar), and it's a very rare occurance. If you update the measure, the pro hopper has the elastomer wipers in it that deal with this wear much better than the original design--so get some wipers on hand as parts as well. However, develop a reloading procedure that includes scrupulous observation of the disc / bar return .
Set up properly for one caliber and 'left alone' except for maintenance, the Pro 1000 can load lots of good ammo reliably. The single biggest 'fault' with it is, IMO, the 3-die paradigm, with its related primer insertion and powder drop at the same station. A missed primer means a dirty primer subsystem; clean it immediately.
A second issue with the 3-die paradigm is the combined seating-crimping operation. Select the bullet you want to use, take the time to tweak the seater-crimper settings to get it right--and don't change it if you don't have to.
Finally, don't try doing load development on this machine--that's a recipe for disaster. However, since you have the Dillon 550, you can easily do it there.
Any other questions, feel free to ask--
Jim H.