Bulge in case, to use or not to use?

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I don't try to size any .40 brass that I think looks too bulged. I have so much free range .40 it isn't worth worrying with when it is such a small percentage of cases.

For 9MM, if my sizer will not make the case fit my Wilson case gauge, I scrap it, even though many 9MM chambers would accept it. I want it to work in tight chambered guns as well. My EMP won't accept any brass that fails the gauge, and again, I have so much free 9MM range brass, that it just isn't worth worrying about the approximately 10% that fail the gauge. If they pass, I load them. If they do not, into the scrap bucket they go.

The case in the pic has been damaged. Whether it can be sized down and fired safely a time or two or three is another debate, but I would choose not to use it. It isn't worth the increased risk.
 
BIL has ran some of those "guppy belly" brass through his Lee Bulge Buster. Even ones that didn't look as bad as the above pictured one, didn't iron out evenly. Just thought I'd throw that bit of info in.

That guppy belly indicates the case is about to burst. I find these at the range l the time in 9mm, .40 and .45 ACP. They could be caused by bullet setback or an overcharge or just plain lack of common sense. A 25 cent case is not worth the risk.
 
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