Things I have gleaned from this topic over time (in no particular order):
- Flash hiders (good ones, disregard the old cone-type) work by mixing barrel gasses with outside air to complete combustion before they get outside. There are a number of ways to do this, so a flash-hider could also be made to be an effective brake. Most people (and armies, etc.) usually only care about one thing, though, so that's what gets built.
- As far as I can tell, most people who build muzzle devices don't have degrees in fluid dynamics or anything and don't model or test them much. There are a lot of bad devices out there.
- The M16 birdcage is a simple flash hider. Not bad really these days, btw; hardly any flash. Yes, the bottom port on it was covered to reduce the dust kicked up by firing close to the ground.
- I had an AR-18 (three ports, missing the downward one), and when we fired rollover prone in this one class it didn't just kick up dust, but dug a hole about 3" deep after only a few rounds. There's plenty of gas coming out.
- At this class we fired everything at night just to see the flash. Wow is a crowned AR a lot of flash. Birdcages are nice enough, tiny lick of fire 3mm long out of the AR18 (like the original AR15).
- My FAL (clone) has a Smith Vortex brake (same company and name as the Vortex flash-hider, but totally different just to confuse us). Its great in every way, and is also a pretty good flash hider on the few times I have fired it at night.
- The Vortex flash hider sometimes (it is claimed) increases accuracy. As most people see a reduction in accuracy with any muzzle device, that might be an interesting topic. Anyone seen a difference between crowned and adding or changing a brake or flash hider? My Smith showed no detectable difference.