Complete Parts List for M1A Build ? AR10 ? FAL ?

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VE2RF

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I know that it is almost certain that purchasing a complete rifle is cheaper than buying parts and building one.

I'm not looking to save money by building a rifle part by part, I just want to stretch the cost out over time, and have some say in the quality of the parts I select.

So, does anyone know where I could find a detailed breakdown list of all the parts a person would need to buy in order to build an M1A from scratch ?

I'd be interested in seeing the same lists for an AR-10 and a FAL.

If anyone can point me in the proper direction, I'd appreciate it.
 
I dont know of a list but I understand where your coming from with the little by little. Im interested in this too.
 
well for an AR-10, you need

1. AR-10 LR-308 reciever from DPMS
2. AR-10 Lower part Kit
3. AR-10 Upper
4. AR-10 bolt/bolt-carrier/charging handle
5. AR-10 Mags (.308)

ETA: AR-10 Stock buffer tube and spring.

6. a lot of money to feed that .308
 
Collecting and assembeling primo parts to build FAL's has been one of my more pleasurable activitys for the last 6 years or so.

I bought many parts kits, recievers, and individual parts to get the ultimite rifles. Many parts were worn out and needed to be procured a couple of times.

In the process I learned a lot about the rifle, much more than the casual user.

It wasent cheap, but Ive got a couple of really nice rifles that I shoot, and a couple that are "in reserve". (and all the parts and tools to fix them or build new ones)

I used to collect M-14 parts, that got way to pricy lately.
 
parts

Eagle Arms lower, made by Armalite, just not finished as nice but cheaper.
DPMS and Armalite, some parts interchange and some don't.
Lower parts, AR 15 trigger, grip, hammer and springs are the same.

Unlike the AR 15, .308 semiauto rifles have minor differences. Pick one brand and stick to it.

Many barrel makers to chose from. Many custom makers offer many calibers.

Research!
 
FAL:
first, i'll assume you're forgoing heavy barrel and exotic variants...
you'll want to decide if you're going to build the more common, standard (light) barrel 'metric' pattern FAL as produced by FN Belgium or the 'inch' pattern ('ABC' / 'Commonwealth') types resultant of the RSC (rifle steering committee), or some combination of the two as you'll see is possible and sometimes preferable.

let's start with some pics that help illustrate *basic* differences between the "FN" and "RSC" patterns, largely copy/pasted from previous post i've done elsewhere:

there are alot of differences. many subtle, others not so much.
most any parts kit and receiver can be assembled regardless of their respective origin / pattern (FN/RSC)

(as far as wether the receiver is inch or metric pattern, it could be either or some of both if we're discussing century stuff. i'm not sure about the receivers they made, but some of the Imbel receivers they imported, while type 3 metric externally, had some of the cuts done to them required to use inch parts on them.)

the pertinent areas to check (besides external profile) are:
the cut for the mag (inch on left):

inchVmetricstubs.jpg

corresponding portion of mags (again, inch on left)
inchVmetricmags.jpg

because the cut out is larger on inch guns, they MAY function w/ either pattern mag but
sometimes the metrics will be sloppy and can cause feeding problems. (in-spec) metric
receivers won't accept inch mags.

here is the difference in floorplates, inch on right:
inchVmetric_floorplate.jpg

RSC rifles have a folding rather than fixed knob on the charging handle:
inchVmetricCH.jpg

here are the cuts for the charging handle (inch on left, cut back to allow for the folding handle):
inchVmetricCHslot.jpg

the folding inch version may be employed on an unmodified metric receiver if the folding knob is
ground enough to fold over the forward end of the receiver. the slide portion is also a bit thicker/
wider than the metric and needs to be filed / sanded to fit into the CH rails. there were also
folding versions designed for metric 'para' rifles.

inch top covers have downward-protruding tabs at their rear which fit into recesses in the
receiver. metric covers / receivers do not feature this.

inch cover on left:
inchVmetric_TC_rear.jpg

inch cover on rightt:
inchVmetric_TC_rear2.jpg

cuts for the tabs at the rear of the inch top cover:
IMG_3862sm.jpg

a comparative metric photo without the cuts....(my T1 SA58 which is metric type 1 but has
some inch sand cuts inside[dished-out portions along the carrier guide rails]):
sandcut1.jpg

sand cut features rarely encountered on metrics are the norm for the inch rifles'
receivers (as DSA pic above shows) bolts & (most obviously) bolt carriers. as seen here:
inchVmetric_BBC_L.jpg

bolts are different too between them (metric on left now):
inch_v_metric_bolt1.jpg

differences at rear of bolts / carriers, inch in front:
inchVmetric_BBC_btm.jpg

inch to left has a relief cut
inchVmetric_Bolt_top.jpg
firing pins do not interchange.

inch pattern rifles have a BHO which holds the bolt back only when YOU push it up while
retracting the handle, not automatically on the last shot as the metric rifles do. you can
replace the short pin on these (5/64"DIA IIRC) or the whole unit if you desire the last round hold-open.
the inch BHO shaft (and it's recess in the receiver) is slightly larger in diameter.
consequently a metric version will fit a little loose but should function ok.

inch on left:
inchVmetric_BHO.jpg
inchVmetric_BHO_2.jpg

-note the metric BHO has a 'wide foot'. there are also (earlier) metrics with a narrow foot,
BHO_narrow_metric.jpg

and the Izzy variant which has a hole drilled through the tab that extends up off the foot. no pic sorry...

the inch mag release is much different than the metric, extending the control surface
out to the rifle's left. interchangeable to metric receivers with the (longer) inch screw to
accompany it:

L1A1_mag_rel.jpg

clockwise from top left are inch, metric, Israeli (my fav by far) & a tapco "Holland":
mag_rels.jpg

inch pattern flashiders employ a notched barrel / pin & donut arrangement whereas most metric
muzzle devices just screw on (excepting a few lugged variants).

inch_fh_assy.jpg

the inch pattern features an "open-eared" gas block (a few metric variants feature this,
too, but i believe use metric-style regulator assy's.) that accepts a different type of front sight,
a blade more than a post as on metrics. the inch line of sight is ~3mm higher than the metric,
and inch rifles employ a folding rear aperture not found on the metric pattern.

here are inch and metric gas blocks (inch on left)
inchVmetric_sight_ears.jpg

the gas regulator / adjusting nut on the L1A1 aren't threaded onto the gas block as are the metric.

L1A1 on left:
BOT_blocks.jpg

gas plugs, "A" auto setting, note inch is not lettered but has a groove on the auto side which (or the A) must be oriented to the rifle's top when you're not launching grenades or you'll be single shot!

inch on left:
inchVmetric_Gplug_A.jpg

"G" grenade setting, inch on left:
inchVmetric_Gplug_G.jpg

front & rear views, inch on left:
inchVmetric_Gplug_rear.jpg
inchVmetric_Gplug_top.jpg

among the differences you don't readily see are the washers employed in timing the inch barrel:
IMG_3877sm.jpg

and the 45* gas port as opposed to metric @90* to the bore's axis.

the lowers, while interchangeable amongst upper receiver types as assemblies, have major differences which preclude interchanging many internal components. a quick way to check for lower type is the metric pistol grip is fixed from it's underside by a nut while the inch PG is fixed by a bolt down thru the top of the lower. buttstocks are quite different. inch lower has tangs that accept the buttstock:
inch_stocktang.jpg

on a metric rifle the stock or it's ferrule butt up against the lower. (can be seen in the next pic....)
the inch selector is oversized compared to a metric version also. here are selectors

metric:
shorty5sep04close.jpg
inch:
L1A1_selector.jpg
 
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FAL continued:
ok, with inch vs. metric (partially!) covered, let's move on to the part by part.....

:barf: indicates applicable "922r(ubbish) compliance part" candidates, followed by approximate cost of a US made item

-muzzle device. :barf: $30-up

the standard late 'metric' barrel is threaded at the muzzle 9/16-24 LH thread.
most often encountered attachment is the 'combo device' which functions as a flash hider, is threaded internally for a
blank firing attachment and is 22mm in diameter to match NATO rifle grenades and a tube or socket-style bayonet.
some had flats at their midpoint (fore to aft), others' were further to the rear of the device.

also 9/16-24LH and fairly common; the long, pronged, perhaps menacing-looking 'Stoll' flash hider designed by the namesake Austrian Major for the StG58 adopted by and manufactured under license in his home country at Steyr.
the Stoll device's intended use was for grenades, flash reduction, and wire-cutting but not bayonet fitment.
the OD will accept a tube-bayo but no flats are present to retain it.
maybe it was designed that way so if you actually used the bayo and it stuck, you could pull the rifle away easily..... :eek:
(these ring like a tuning fork. i could swear my 58 sings sometimes while it fires)
StG58_front.jpg
the Stoll is often found with the ribbed rear section (which overhangs the barrel to the rear of the device's internal threads)
turned off to create a 'shorty-Stoll' which IMO compliments a carbine build nicely.

there are also unthreaded devices and different types of lugged barrels. the German G1 pattern is probably the most prevalent lugged barrel in the US and the QD flash hider, BF & GL attachments made for it will not fit the earlier style lugged barrels.
shortly after adopting the G1, Germany went to the G3 reportedly because they could be made in-house and they were denied License by FN.
the Turks who took possession of the G1s created or converted bayonets to fit over the flash hider.


there are also a number of aftermarket (read: US made /designed ) hiders with windy or sometimes stormy or ornery-animal-sounding names which reportedly work exceptionally well at flash signature and / or recoil reduction.

here are a few front end arrangements. L-R
DSA SA58 w/integral brake, a shorty-Stoll, Turk bayo w/FH for lugged G1, socket bayo & scab. for combo device, StG58 w/Stoll FH

FAL_fronts1.jpg

which brings us to


-BARRELS. :barf: $100-up for good used surplus. DSA sells new US made in standard, medium and heavy contour $250-up
in my limited experience among the least-used surplus seem to be the StG58 barrels, often found nearly pristine.
kits out of South America often exhibit far more handling wear than internal bore wear.
G1 barrels and those from kits out of Africa are often very well worn with dark or pitty (pity!) bores and / or (G1s especially) leaky gas blocks.

major variations:
LENGTH
production model barrel lengths per Blake's book was thus:
(inch conversions rounded off [roughly:21, 18 & 17-1/8"])
50.61 standard barrel (533mm/20.984"), steel lower
50.64 standard barrel (533mm/20.984"), alloy lower
50.63 458mm/18.031" or 436mm/17.165" ?with either lower/barrel combo?
of course this is just para models but i believe the only issue-length barrel for (50.00) non-paras was 533mm/20.984"

LINE of SIGHT
as was touched on in the inch vs. metric preamble, there are open ear metric barrels with the higher line of sight.
in a standard metric-parts build they may be used by adding a taller inch or Indian rear sight or Israeli aperture which will fit the metric base.
likewise then an inch barrel may be used with other metric parts so long as sight plane is considered in this manner.
an aside on front sight posts i don't have any experience with the metric open ear version but closed ear metric blocks utilize front sight posts usually marked with a multiple of 'dots' (starting w/none) to indicate their height; dots are not to be confused with the holes for the sight adjusting tool which are larger and opposite one another.

Unmarked - 5.5 mm
1- 6.0 mm
2- 6.5 mm
3- 7.0 mm
4- 7.5 mm

there are aftermarket front sight posts with tritium inserts and hooded crosshairs.
the inch uses a blade as shown above, held in place by a set screw at the front of the gas block. (7?) different height blades are also available. watch that set screw, they run away.

BIPOD CUT OR NOT:
the G1 contract was a landmark in the development of the FAL. the German-specified lower line of sight became the standard at FN.
carried on as an option were German-designed bipod and handguards made primarily of sheet metal stampings which clamped onto the barrel forward of the gas block. the legs fold rearward from the extended position to fit flush with aptly-named bipod-cut handguards.

G1_kit2_bits_sm.jpg



this arrangement required an extra groove or bipod cut to be machined on the barrel to locate the bipod on. the groove for the bipod is interrupted atop the barrel to allow a key inside the top saddle of the bipod mount to limit rotation. i believe all G1 and StG58 barrels were bipod cut.

top barrel has sling cut only, barrel below is bipod cut:

podNslingCuts.jpg


-GAS SYSTEM:
-GAS PISTON. :barf: ~$25 avoid the 2-piece pistons IMO. spec for the piston head is 0.429" diameter
piston, gas cylinder (tube) and tube/carry handle bush will interchange. plugs and regulators work only in their native gas block.

-GAS PLUG:
variants include standard, StG58 with lever and the different grenade-launching sight-ladder-equipped South African variants.

standard at front, StG to left, SA plug for Energa grenade to rear

gasplugs.jpg

here's a GL plug installed

gasplug_GL_installed.jpg
gasplug_GL_installed2.jpg


i believe there are plugs w/different sight-ladder heights (for dif.types of grenades?) as well.

-GAS TUBES: the vent holes in the metric tube are at 4 & 8 o'clock while inch are at 3 & 9.
most rifles have a long gas tube, threaded then pinned into the gas block and supported at the rear by a bushing which screws into the front of the receiver (capturing the carry handle in it's slot in the receiver).
most StG58 barrels had half-length tubes soldered into the gas block rather than the aforementioned system. conceivably this negates the tendancy for sloppiness to develop at this critical interface allowing gas to bypass the operating sytem. the arrangement also simplifies cleaning the internal portion of the gas system.
short tubes will expose a portion of the piston & spring inside the handguard.
this is most pronounced in conjunction with an open-topped handguard such as the uber-insulative Israeli.
but if you keep gas flowing down the tube, nothing's going to crawl in there!

comparison of standard gas tube (with Izzy HG) & StG halfie:

gas_tubes_short_long.jpg


ok let's jump to

-HANDGUARDS. :barf: ~$20-40
for US stuff, IMO DSA > Penguin(PSAW) > century/tapco where feel & looks are compared.
DSA are best US by far IMO but aftermarket sets named felt nowhere near as sturdy as Belgian, Imbel or Argentine synthetics.

all interchange between inch, metric & Israeli light-barrel. the heavy barrel Izzy HG requires a larger diameter HG ring or a slight mod to the HG's metal liner. HB versions can be spotted by the notch they have cut out to allow for their forward-facing carry handle.
original early style solid wood HG are pretty rare in any shape above fair it seems. repros abound. i have none to show.
laminated L1A1 HG can be found in good shape and are pretty effective heat dampeners.
the Israeli are perhaps the best for thermal protection.

Australian (L1A1) laminated

shorty_inch_L2.jpg


here's the Izzy heavy barrel handguard, note notch at bottom left of pic

Israeli_HB_HG.jpg

the Izzy light barrel handguard, no notch
shorty18R.jpg


SYNTHETIC Hg were made of many different materials. some had metal inserts at the gasblock interface, others not.
obviously they were made with and without the bipod cut which allowed the folding bipod legs to recess.
i don't believe there are any wood bipod cut guards to speak of.


non-bipod synthetic HG: (Imbel, non-factory finish)

refinished_imbel_2_sm.jpg

bipod synthetic HG, metal ends:

HG_podcut.jpg

bipod stamped steel G1 pattern (used on StG too), non-factory (DSA) finish

HG_G1_StG.jpg

US made Penguin; non'pod cut, no metal ends, proprietary buttplate assembly.
peng_2_sm.jpg


DSA US made, metal ends, only bipod cut offered AFAIK

PARA_L_ltflsm.jpg

-PISTOL GRIPS. :barf: ~$15-30
many plastic grips out there from FSE, wolfsburgbob, DSA, ergo. there are original looking, PSG style, G3 style, there are wood PGs OE & aftermarket also. inch does not interchange here at all.
some like using aftermarket grips that prohibit the selector from going into the auto position.
FN SAW grips fit and are popular for their less rakish angle.

grips.jpg

aftermarket plastic grips are sometimes molded out of spec and bind on / inhibit movement of trigger return plunger assembly.

-BUTTSTOCKS. :barf: ~$20-up
quite a few of these to choose from. inch does not interchange here at all. early widespread metric was wood with metal buttplate (some w/trapdoors, others w/o) and butted up to rear of lower receiver. not too good. so they added a ferrule to the stock there. those are referred to as types b & c respectively.
later came rubber butt-padded, synthetic 'humpback' stocks to be had in regular or long lengths.
the Austrians, in addition to some small # of wood stocks early on, used a straight-combed synthetic stock and rubber buttpad unique to their StG58. many users report a face-slapping sensation when using these stocks and are helped by refitment with a humpback style.

here are some metric butts, L-R

Izzy light barrel, StG, Imbel, SA XL
FALstocks.jpg

Izzy light barrel (no trapdoor on plate), Turk 'B' w/trapdoor for G1, Belgian 'C' w/trapdoor
FALstocks3.jpg



-CARRY HANDLES.
there is some old and repro wood around but plastic abounds inch & metric. flat top w/finger-groove is L1A1 style,
i think black is Brit & green is Aussie.
radial grooved on short wire is G1 / StG style, maybe others.
Imbel & others used a longer-wired, sort of ambi-finger-groove design.


grips.jpg


-CHARGING HANDLE. :barf: $30-60
most all metrics had handles with fixed knobs made of synthetic material.
notable exceptions are the G1's aluminum knob, and the folding 'para' handle.
US made items can be readily had in folding steel or fixed steel or alloy AFAIK.

charging hanlde style and the locking levers (horizontal vs. vertical) which open the action on a central joint pin assembly are two more items of individual preference.

below is the fixed knob with vertical lever

QRWsa58.jpg

and the folding knob w/ horizontal lever.
para_Lcl_holo.jpg

i believe all inch had folding / horizontal configuration.

-UPPER RECEIVER. :barf: $250+ for a century, 100/100s more for entreprise, DSA and the exotic imports.
the once-ubiquitous (&$189) imbel receivers can no longer be imported and are going for $500 or more. i just gave .6k for a DSA L1A1!
DCI is o-o-p but had made some nice runs of t1s, another, more recent run maybe not so nice?? no 1st hand there...i have 3 early ones in 20K range which are pretty dang nice. closer to DSA than CAI if ya know what i mean.

-there are type 1, 2 and 3 metric receivers. this has to do with the external profile at the end of the receiver's machining.
for all intents and purposes this is a matter of aesthetic preference (2 is best IMO) and availability.
reportedly the type 1 was supplanted by the t2 with a reinforced or rather an un-lightened area as compared to t1 near the recoil lug to possibly mitigate cracking in that area from sustained rapid firing. the t3 is a simplification
of the design of the receiver without all the graceful looking external cuts of the preceeding versions.
inch receivers are closest in metric terms to the t1 but were all different unto themselves with regard to external profiles i believe.

DCI t1
DCI_T1_L.jpg
DCI_T1_R.jpg

i have no t2, here's a lifted image from DSA, isn't it pretty!?!
SA58t2.gif

imbel t3
imb_R.jpg

Brit L1A1.............
britcutreceiverL_sm.jpg

the horror! :skull:
britcutreceiverR_sm.jpg

DSA Australian L1A1
l1a1uprec.gif


-LOWER RECEIVER. :barf: stripped import lowers $25-up US made ~$100 &up for DSA's fancy AR-sighted or picatinny-topped models. also steel or alloy available in some models i believe. i am a BIG fan of the DSA alloy
lower in conjunction with an 18" or so barrel for a handy and well-balanced carbine.
lowers can be classed 1 2 or 3 also and that difference is seen on the lower's recoil plate where a profile is cut to match the profile of the upper receiver's rear end. so let your upper type guide you here or don't care & mix & match. it's only a visual mismatch. and only then if a FAL guy's looking....yes, ok it bothers me & i don't abide it but neither would i jeer at another's!

the following pics of the recoil plates were lifted from a post by Rooster on the FALFiles
type 1
T1lower.jpg

type2
T2lower.jpg

type3
T3lower.jpg

and here's what it's like when they don't match....the horror! :skull:
upper_lower_mismatch.jpg

there are of course exceptions to everything! for instance IIRC the SA's made a "t1.5" lower @ Pretoria with a mix of the 1&2 radii on the recoil plate...but 1,2,3 are the bulk of what you'll see.

-SELECTORS don't interchange between inch & metric unless you grind on the inch selector or remove the stop pin on the metric lower which interferes. the L1A1 has an enlarged pad that is very nice and helps maintain grip while actuating it. a worthwile endeavor IMO for a metric rifle. DSA sells an ambi versions also.

metric in the pic immediately below, inch after that..
shorty5sep04close.jpg
L1A1_selector.jpg

while we're at these particular pics, go back and look closer at the above rilfes'
-REAR SIGHTS the pic above shows inch rear sight, above that a standard metric.
as an assembly (with base) these interchange inch/metric. the (taller) Israeli aperture will fit a metric base.
hooded rear apertures are also available. the inch (&Indian) sights fold. there are also (rarish) multiple-aperture inch sights.
ear-protected, 2 position folding leaf sights are common to (metric) para rifles. aftermarket versions are available with tritium.
para rear sight:
para_recoilplate.jpg


-HAMMER, TRIGGER, SEAR. :barf: $65-up for the 3pc set. hardly ever function as well as the OEM parts. several manufacturers.
2 sets DSA and 1 FSE i've had were fine if heavy, 1 cai hammer/sear set was total crap.
my jard match trigger feels amazing but that rifle's still in testing / building phase.
no interchanging with inch here.

some originals had chrome plated engagement point which is nice. G1 i think, maybe others.

-MAGAZINES :barf: $1+***
mag bodies, followers and floorplates all count towards 922r. currently only floorplates seem available. there were followers but not recently produced it seems. pretty much all undamaged military mags are 'good'. the alloy 'para' mags are nice and light, if perhaps a bit less robust than the steel counterparts. there was limited usage / production also of straight bodied 30 round metric mags.
also to be found are converted-for-metric-use (or not) L4A1 30rd bren mags. mnay deride their use as intended for a top feed.
1 i have converted from DSA has worked fine for me each time out.

metric (SA) left, converted bren right

FAL_30s_sm.jpg


-MAG RELEASE addressed above
inch
L1A1_mag_rel.jpg

clockwise from top left are inch, metric, Israeli (my fav by far) & a tapco "Holland":
mag_rels.jpg


-BHO LEVER addressed above
inch on left:
inchVmetric_BHO.jpg
inchVmetric_BHO_2.jpg

-note the metric BHO has a 'wide foot'. there are also (earlier) metrics with a narrow foot,
BHO_narrow_metric.jpg
and the Izzy variant which has a hole drilled through the tab that extends up off the foot. no pic sorry...

how about differences between the para and standard metric?

here's a typical fixed stock type.
note the 'rat-tail' fixed to the bolt carrier. as the bolt & carrier travel rearward in the receiver body, rear tip of tail at "A" is driven into the return spring plunger through a hole in the lower receiver at "B" which compresses the springs in the tube inside the buttstock.
STG_kit3ab.jpg
the non-para topcover, for lack of better description, is open on fore and aft ends. with the action open the bolt & carrier can be withdrawn to the rear with the cover remaining in place.
inch_TC_front.jpg
inchVmetric_TC_rear2.jpg

for the stock to fold, the return springs are relocated to a recess atop the para carrier.
para_bbc_btm_sm.jpg
the para topcover has a plate at it's rear to which a guide rod for the return springs is fixed. at the fore end of the cover there is a lip that hangs down into the interior of the cover a bit so that it catches the front top edge of the carrier, trapping the B/BC/topcover together so you pull the whole assembly out together.
para_sale.jpg

the lip at the front of the cover requires a counterbore to be cut inside the receiver at the gas piston hole, unless you're one who would grind the lip off.
para_cover_btm_sm.jpg
{can't find my para-cut receiver pic yet...}

the plate at the rear of the para topcover requires a clearance cut on the lower's recoil plate that is larger than on non-para lowers.
para:
para_topcover_rear.jpg
para_recoilplate.jpg

non-para recoil plate:
STG_RECOILPLATE.jpg

a start........
 
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