Yep, I reload the .25 Auto. Started doing so about 10 years ago when I got Lee dies new for $10 at a gun show, and got tired of paying $12 for 50 cartridges to feed my prewar Sauer & Sohn Model 28.
An exceptionally well made all-steel pistol, by the way. And accurate too.
Finding the proper .251-inch, 50 grain jacketed bullet can be a problem. And if you find the 35 gr. jacketed hollowpoint, the gods have smiled upon you. But you can also "cheat" somewhat by using No. 3 buckshot for plinking loads.
The July 1973 issue of the American Rifleman (p. 95) notes that the following loads were first posted by a member back in the February 1964 issue. I've used these loads recently and they work as stated.
No. 3 buckshot, typically used in the 20 gauge factory load, is easily purchased in 5 pound bags. Each ball weighs 23 grains and is about .250 inch diameter.
Therefore, a 5 pound bag will provide you with 1,521 balls, give or take a few.
Not sure on the price of a 5-pound bag of No. 3 shot, but I'd guess it's probably around $20.
That's about 1.3 cent per projectile, at that price.
Size and prime the case normally. Bell it slightly, to allow seating the ball without shaving it.
Charge the case with 1.3 grains of Bullseye powder. Put a single ball on top of the case and seat it so that the circumference of the ball is at the case mouth. Now, gently crimp inplace at this point.
This is a little tricky sometimes, getting your die set up just-so but a few tries usually gets it.
Incidentally, though I've measured my .25 Auto cases for length, I've yet to find one that requires trimming. Lee does NOT make a case trimmer for .25 Auto, but I would think that a couple licks with a spark plug file would shorten the case just right.
The .25 Auto does not headspace on the case mouth like the .45 or 9mm autos. It headspaces on a very small rim, like the .32 Auto.
Anyway, after you've seated and crimped that single ball over 1.3 grains of Bullseye, the job isn't quite done.
Get some Lee Liquid Alox lube and pour a little into a pop or beer bottle cap. Now, turn the entire cartridge upside down and dip the bare lead ball in the lubricant, right up to where the lead meets the brass case.
Stand the cartridge on its base and allow to dry overnight.
This little bit of lubricant is plenty to keep lead out of your bore. Without it, you may experience leading, especially just ahead of the chamber.
This round ball load will actually function most .25 Autos, making it ideal for practice. It feeds very well in my old Sauer & Sohn, with only an occasional jam.
I've managed to knock off tin cans with it at 20 feet or so, which is pretty good for such a small pistol and fixed sights. With a little practice, this can be done with regularity. It seems to shoot to the same point of aim as the 50 gr. factory load.
Not much energy to this round ball load, though. I shot an abandoned clothes dryer with this load a few years back. The ball made a dime-sized dent on the enameled steel, then flattened out and dropped to the ground. I found a number of these flattened balls on the ground, just below the dents.
I wouldn't use this round ball load for hunting anything larger than chipmunks (though I'd never shoot a chipmunk, I have a fondness for them). For squirrels and rabbits it would be underpowered.
But for practice and plinking out to 30 feet or so, it works great.
To my knowledge, no one makes a loading block for the .25 Auto. However, I do use a Hornady loading block (red plastic). It has some holes that are made for the .32 Auto but will work somewhat for the .25 Auto.
But I'd guess that a block of wood with some 5/16th holes in it would work well. You might have to get a local woodshop to make it for you, so you'd have flat-bottom holes for the cases to sit flat; most drill bits are pointed.
Might cost you a few bucks but it would be worth it if you do much reloading.
Reloading the .25 Auto is reloading at its extreme. Many have asked me why I bother, but I reload it for the same reason I reload other calibers: economy and the satisfaction of creating my own loads.
For an excellent article on reloading the .25 Auto, pick up Handloader 189 (October / November 1997). There is a lot of good info, but only a few loads. You may be able to find this magazine on Ebay, or order it directly from the publishers of Handloader Magazine.
Welcome to reloading one of the few cartridges that makes others ask, "Huh?"