Firefoming 35 Whelen, your thoughts and ideas

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adcoch1

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Hello all,
I am getting ready to load up some 35 Whelen loads in cases sized up from 30-06. I am planning on using starting loads, will these be enough to fireform the cases correctly? I believe it will, but this could be a good fireforming discussion.

I also have heard that lubing outside of the neck and shoulder area can aid in fireforming, good idea or bad? I am planning on annealing before loading. Jusy looking for opinions and load ideas.
 
Lubing the neck and shoulder of .35 Whelen brass for fire forming may help your brass survive more reloadings. Select a mild load of relatively fast burning powder, not near max since you will get increased pressure against the breech face with lubed cases. I fire form cases for my ,35 Whelen Ackley Improved using cast bullet loads seated long so closing the bolt pushes the bullet into the case slightly. This holds the case head firmly against the bolt face and insures that the case is not driven forward with the firing pin hit. Cases fire formed this way have triple the case life of fire formed factory ammo. Annealing the neck area will help in getting sharp case forming too. The unimproved .35 Whelen case has a tiny shoulder that accounts for proper headspacing. Fire forming your brass to eliminate case head stretch is a good idea as is not setting this shoulder back when resizing.
 
Grease them at the range, such as I did with these 30-30 rounds. It is hard to see the grease layer as I smoothed the coating, but it is on these cases.

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I avoided sidewall stretch, as if the front of the case had fixed to the chamber, the sidewalls would have had to stretch this much:

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Picture tells it all:

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One batch of 30-06 cases neck sized to 35 Whelen, but not yet fireformed:

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Shot fine, blew out perfectly, just messy to pre grease and handle at the range. I develop my loads with greased cases to increase the bolt thrust, so I can detect over pressure loads sooner. With my 35 Whelen cases, I did not fire any "reduced" loads, I loaded them with the full power charge that the rifle likes best.
 
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Interesting. I use a very thin film of CLP when I form 257 Rob AI cases. But I do get a funny on say 1 out of 50--by funny I mean that it's formed a crease somewhere.

I do the whole danged case as it's my understanding that the case head is forced rearward while the shoulder stays pretty much where it is upon firing.
 
Interesting. I use a very thin film of CLP when I form 257 Rob AI cases. But I do get a funny on say 1 out of 50--by funny I mean that it's formed a crease somewhere.

I did get some shoulder dents fireforming 6.5 Swede cases, all lubed up with hair gel. Never happened before. Maybe a bug flew in the chamber. :eek:


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I sized the cases, will shoot them, will put a thin coat of lube on them, and they will blow out.

I do the whole danged case as it's my understanding that the case head is forced rearward while the shoulder stays pretty much where it is upon firing.

That is true with a dry case in a dry chamber. But if you lube the case, it will slide to the bolt face and the shoulder will fold out. No case stretch inbetween. I am of the opinion this is why these 308 Win cases are longer than gage maximum after firing. These were fired, by me, in NRA XTC matches, in my M1a.



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I lubricated the cases with Johnson Paste wax. The pressures and temperatures of firing melt the paste wax, it acts as a lubricant, just as the wax coating on 276 Pedersen cases. Pedersen's rifle was a delayed blowback and it needed case lubrication or it would not extract with high power cartridges. Pedersen patented his process and it would have worked but the Army was not interested. There were a number of delayed blow back machine guns and light infantry squad weapons that were fielded with oilers on top, but Pedersen decided on wax for his mechanism.

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My M1a case life was extraordinary: 23 firings. I retired the cases because primer pockets were getting large. Most M1a shooters fire their brass five times and toss it, because they developed case head separations after five reloads.

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This was due to the case shoulder sticking to the front of the chamber and, this is an extremely important concept, the fact that gas guns unlock while there is pressure in the barrel. This effect is called the residual blow back effect, look it up in Chin's Machine Gun series. The purpose of this is to "pop" the case out of the chamber and increase the time period in which there is useful energy to move the mechanism. You can see it in this chart:

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The action unlocks, moves, while pressures are less than 650 psia. It might be hard to see, but the velocity is the velocity of the operating rod. The bolt is unlocked which there is still pressure in the barrel and the operating rod is moving backwards, extracting the case. This has the effect of stretching the case head, if the shooter is using dry cases in a dry chamber. However, with my lubricated cases, the case shoulder cannot grip the chamber walls, and so, the shoulder is folding out as the case is extracted. If however, a dry case is fired in a dry chamber, the shoulder is also moved, but the case sidewalls are stretched.

Reloaders using case comparators will measure the base to shoulder distance of a fired case out of a gas gun, thinking that they are measuring chamber headspace. They would be if their rifle was a bolt gun or single shot, but with a gas gun, what they are measuring is nonsense. And you can find all number of threads where reloaders set up their dies with comparators, after measuring cases fired in gas guns. And in that thread, at some point, the reloader is telling all that he is confused why his reloads won't chamber, or extract!. It is because, cases get stretched in gas guns.
 
I think you’re over-thinking the fire forming.
When I fire form for my .338/06, I simply run the brass through the .338/06 sizer die and load normally. Ditto, the .358win using.308 brass.
Unless you’ve got an abnormal chamber, elaborate fire forming is unnecessary.
After the first firing, size the necks and just “bump” the shoulders enough to allow effortless chambering.
The .35Whelen is a hunting rifle/cartridge. Ammo should cycle easily.

I believe you’ll like me find that the case necks will fail (split/crack) long before you see case head separation. Annealing the necks after first firing, and avoiding over sizing and overloading will make the brass last a LOOOONG time.
I’ve got some Norma .30/06 brass I’ve been loading for over 40yrs... some over 40firings, last 30 with cast bullet loads, however. Annealed every 10rds, or so.
 
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You shouldn't have to lube anything going from 30-06 to 35 Whelen. I had 35 Whelen build and you could buy brass back then same as now but I did fire form some new 30-06 brass just to see. I used 338 expander first and used start load, cases formed pretty nice. Your moving part of the shoulders into the neck and after fire forming I has same neck thickness so didn't have to do anything.

Well good luck
 
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