So I addressed all the issues I could without getting the FCD modified. I switched to the new Whidden seater, and loaded with new brass at a 64.8gr charge weight and the new base->ogive length. I ended up with a nightforce 2.5-10 compact on the gun and it was certainly more enjoyable to shoot. These are shots 29-31 on this rifle, and we now have our first sub-MOA group
My objective was to get there safely from zero load data in less than 35 rounds, and it took 31. These are all quasi-cold-bore shots BTW. I made 10 shots of this, but I saved the last 7 for future use (including possible hunting) or teardown, since I know I'm going to be making some major changes.
It would be nice to have a new-brass and fired-brass load that shoot to same POI, but we'll have to see if that plays out or not.
The rifle is now in for pillar and skim bedding. I'm not necessarily expecting improved accuracy (although I might get it), but I do expect improved rigidity and a stock less sensitive to enviromental conditions both of which are important to me. The lee FCD and world's finest trimmer will be going in to get reamed out this week. Once I get the FCD back, I can make loads that headspace on the shoulder rather than the belt, which is likely the #1 thing I can do to improve accuracy at this point.
All in all, I'm happy with where I'm at now - this is a featherweight rifle with a non-match bullet in a not-so-accurate caliber and I've got a safe MOA load that's 150+ ft/s faster than book and should be completely temp-insensitive given the powder and that it's sitting on a velocity node. If I can improve on accuracy with better headspacing and bedding, that's great but it's not required.
I'll do another update when I get the rifle and FCD back. I need to do velocity spreads, and I might do a temp test as well. Both need to wait for the new crimp die. I'm not sure I'm going to go so far as to take the temp chamber to the range, but I may at least ice down some rounds as I'm more interested in low temp performance than high-temp.