Gun Case Layout

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high country

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St. Louis, MO
I am mulling over the layout of the firearms in a new hard gun case, and wanted to see what others had done.

I plan to cut the foam in a case I picked up (sort of a pelican knock off with removable center foam). The case is double rifle case about 53" x 14.5" inside. I scrolled through a very infomative thread elsewhere: http://www.ar15.com/forums/topic.html?b=3&f=4&t=292695&page=1.

I thought it would be great to start a thread here too for people to show off thier creative storage solutions.

For my layout, the main thing that I am struggling with is that I have an AR with two uppers, a scoped 20" bull barrel upper, and a 16" middy upper with removable carry handle. I use the lower with both uppers about equally, but sort of in phases - when the prairie dogs are particularly active, the 20" upper gets used a lot more, but when I am doing more plinking, the middy upper gets more use.

I am torn between setting up the case to have a seperate cutout for the lower, then each of the uppers, or making a cutout for each upper with the lower attached. With option 2, the assembled rifle with either upper could just go into the case. But, option 2 takes up a lot of real estate in the case that I could use for a handgun or two, a bipod, magazines, etc. Another option is to make a cutout for the assembled rifle with one of the uppers, then a cutout for the other upper without the lower. But then if I use the rifle with the second lower, I have to disassemble it, and reassemble it to the other upper for storage. Anyone that has built a case for an AR that has thoughts one way or another on those options?

Anyway, post up thoughts and pictures if you have them! I am sure there are a lot of creative solutions out there.
 
Have done several handgun and shotgun cases....best way is to make a template and play around repositioning everything till you get it to suit your tastes.

Pistolcases1.gif
Leigecase2.gif
 
Sounds a little primitive.....but laid everything out on a block of ethafoam and traced around the items with a marker. Chucked up a wood router bit in a drill press and began removing material. Drill press works better than a router because you can control the depth and use both hands to feed the material. A CNC mill would be even better.
 
the best foam to use is EPP. has some give but has a memory to it that will always retain the shape... in other words, it doesn't dent or chip away.

JOe
 
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