I
had another guy suggest that maybe there was a lot of oil under the transfer bar, which would dampen the blow. When I received the gun, I did clean and oil it and did put some oil on the side of the bar and around back of firing pin to make sure they moved smoothly. Was this a rookie error?
No, unless it was rock-solid oil.
In the Old Model Ruger Blackhawks the hammer hit the firing pin directly. In the New Model the hammer hits the transfer bar, which in turn hits the firing pin. Obviously in this case all of the hammer's energy is not transferred to the firing pin.
As the transfer bar moves up and down there is a clearance between the frame and the hammer face. This clearance is more then the thickness of the transfer bar, because if it wasn't the bar would wedge and the trigger would stick in the backward position. But the more that this clearance is, the less the firing pin can protrude, and the less the hammer's energy is transferred to the firing pin. This is why you are getting different readings when you try to gauge firing pin protrusion.
The clearance between the case head and breech face is more then I'd like to see at .007-.008 inches, but I believe it's within Ruger specifications.
While it shouldn't make any difference, I would try some different brands of ammunition, simply to eliminate that as a factor. I'd also go to
www.brownells.com and order a standard Blackhawk mainspring (Stock #780-001-127) @ $2.16 as it could prove to be an inexpensive solution. If none if this works, I'd return the revolver to Ruger, where they might replace the firing pin, hammer, or cylinder on their dime. They might also reduce the clearance between the hammer face and frame through which the transfer bar moves, which would increase firing pin protrusion by a like amount.
Ruger's Blackhawks are built like a "solid" outhouse, but if a previous owner who was less then expert decided to do an action job on the insides it would explain a lot.
When we get over this one I'll explain how to fix the H&R 999. It usually isn't difficult or expensive, and they are sort of a neat revolver.