Leatherwork

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CraigC

Sixgun Nut
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I originally intended to do a whole series of articles on leatherwork but life got in the way. Here's a brief note about two of the most important aspects of leather work, edges and stitching.

Quality leatherwork is won and lost in edges and stitching. It's basic stuff but it's what separates the pros from the amateurs, or at least it should. I touched on this in my tutorial but in my opinion, to paraphrase my mentor Chuck Burrows, edge paint does not belong on professional leather work. Edges should be beveled, smoothed and burnished, not painted. Sanding and burnishing removes flaws but it takes time to do, while painting covers them up. Most pros do burnish their edges but some do not. I reckon it's a case of the consumer not knowing any better and paying a premium price based on reputation or name recognition, rather than a critical assessment of the maker's work. I'm on a knife sheath making Facebook group and a member recently posted pics of some sheaths he had done and the edges are spectacular. According to the maker, he spends an hour or more smoothing and burnishing his edges.

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This is art. Every surface is carefully blended, none are untouched. I have seen none better and work I've seen touted as "the best" does not even come close to this. If you're paying exorbitant prices for plain leather goods with painted edges, rather than carefully burnished edges, maybe you need to look elsewhere?

Where this work falls short is in the stitching. While the stitching is 99% carefully executed and beautiful, perfectly spaced and a consistent distance from the edge, the downfall is that the holes are drilled. Drilling stitching holes on a drill press is popular because it's easy but it is far from ideal. The problem is that drilling removes material, whereas punching them with an awl or chisel (or machine stitching), simply separates the fibers of the material. Drilled holes never close up and will always have little thread tension. Punched holes have much better thread tension and will close up after stitching. Drilling also produces whiskers of leather around the holes, punching never does that. Stitching should fade into the background but drilled holes always stand out, at least to the discerning eye. In my opinion, even if you machine stitch, you should spend ten extra seconds with a harness needle pulling your front thread tail to the back before cutting it off.
 
That is some beautiful leather. I'm curious Craig, if the maker had punched the holes rather than drilled them, how much more time would it have taken to achieve the same evenness and spacing from the edge?
 
It's not my thread, but I think that I know the answer! ;) It's not necessary for the drill press to be running, or to use a drill at all...
 
It's a good bit more work. You can imagine how long it takes to use an awl to punch one hole at a time. The way I do it is that I first glue the welt and then punch the front side, before the mainseam is glued. Then glue the mainseam, then cut a stitch groove on the back, then punch the back side from the front. When you do this, you're able to both ensure the holes line up and control where the awl emerges on the back, to keep them in your stitch groove. It takes a good bit of time. When drilling, you glue it up, mark your holes and then just truck right along with the press drilling the holes.

Most people do run the press with a 1/16" drill bit and therein lies the problem. One could just as easily chuck an awl blade in the press and punch the holes that way, without the motor running and the result would be great. I bought a drill press last week for the purpose of drilling knife handles but may try that trick at some point.
 
Interesting stuff. My first thought was "how do you punch through three pieces of heavy leather?" But an awl in a drill press would probably do it.

So, CraigC, You punch your holes down one side before glue-up. What a good idea. But how do you assure that your final series of punches - the ones that see the awl go back through the first holes and then out the un-punched side - always emerge in the stitch groove? Don't some wander a touch?

Below is some of my amateurish leather work and handmade knives. As a newbie, the stitching really caught me by surprise and the first sheath ended up wrong and then riveted. The darker leather is just rainwater stains.

I'm too wrapped up in the bullet casting stuff right now, but your posts have made want to re-visit the leather work eventually.

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Easy, you don't lay it down and punch downwards like you do with the front holes, you hold it in your hands and punch upwards. By slowly pushing the awl through the pre-existing hole in the front side, you can see where it's about to emerge on the back side. Just manipulate the awl into the groove. I wrote about this in my tutorial.

http://www.sixgunner.org/holstertutorialp1.html

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interesting, thx for the blog to go read.. i want to get into leatherwork, just trying to get the time. maybe when winter is here I'll have time.
 
I find if the work is 1/2" or thinner, it works best to just stitch it with harness needles. Even an awl will open the holes unnecessarily, but at least it's pushing the leather fibers aside instead of cutting them like a drill. It does take practice and finger strength to get the needle to emerge on the mark.

Another issue I see with the piece in the first post is it appears the thread is one of the plastic types, nylon or polyester. I can't really tell from the photos with the wax on there, but that seems to be a prevalent flaw. For me, Barbour linen all the way. For a piece that small, I wouldn't use such fat thread either. 5-cord at the most, but it would look better with 4.
 
The tutorial was awesome, CraigC.

On page 2, where you hold the welt in place for the first gluing – you’re just using clothespins but no protective/sacrificial piece of leather. And then...

On page 3 – where you fold the holster over – you use clamps with a wider face and a piece of leather to keep from making pints on the finished leather. Yes?

Great pages and photography. I need to get a Blackhawk and yellow grips now...
 
Does no one make a press mounted awl punch? Sounds like a market opportunity.
 
I use a burned up drill press with an awl in the chuck. Fast, accurate, consistent penetration angle, and no sore fingers. As Craig mentioned, I only bunch the first side, then follow though the back side by hand after gluing.
 
Remember the old Tippman Boss? They used to cost about as much as I would expect a leatherworking awl press might cost, but they did the stitch work too. I’ve used mine as an awl press, but I’m faster on that burned out Ryobi.

As I think about it now, a guy could probably employ a cheap Dremel press as an awl press.
 
I almost bought one. One of my favorite knifemaker uses one to good effect but they're about $1300. When I was going back and forth, it just seemed to make more sense to just spend a little more and get a proper machine. I'm glad I did.
 
FML - they’re $1300 now!?!? Yeah... I didn’t pay that for mine... knock the “1” off of the front. Then again, that was a long time ago.
 
What do you guys think of this work? My uncle does all my leatherwork. Not sure if he drills or punches, but if anyone in the anchorage area needs custom stuff, message me. I know he carves for simply rugged holsters, but he is usually not busy and hes affordable.
 

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Rick Gittlein’s work is one of the reasons why I even started doing it. Specifically the Dodge City pattern he did for Jeff Quinn’s Schofield. His floral carving is fantastic.
 
Ill tell him you said so! He is always willing to try new patterns/styles. Im blessed to be related. I especially like the bottom cap with the weep-hole, as I havent seen that on any other holster and i get alot of comments on it.
 
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