Case Head Expansion, or CHE, is a measure of how much the solid brass case head
expands when the cartridge is fired. The measurement is normally taken just in front of
the extractor groove. Pressure Ring Expansion, or PRE, is simply a measure of the
diameter of the pressure ring that occurs just forward of the solid brass portion of the
cartridge, and is not a difference.
Conclusions
1. CHE and PRE do provide some information, but it’s mixed with a lot of random noise.
The mix contains more random noise than information.
2. Both the PRE and the CHE methods do poorly at giving the same answer when
comparing cases subjected to near-identical conditions.
3. A measurement system can be useful, even if it is imprecise. The problem is that
PRE, the better of the two systems, can just barely distinguish a plinker load from a barrel
buster. That’s only two categories, and not very useful. You can average to improve
precision, but it takes an impractical number of cartridges to get a questionable standard
of comparison.
4. PRE and CHE always do always give an answer, but I can give you a random number
table that is almost as good. That has the added advantage of not requiring a micrometer.
Since firearms are typically very conservatively designed, your chances of blowing one
up are slim, as long as you stick to reasonable powder choices. The illusion is that the
methods work. The fact is that both methods can lead you to think that you are safe,
when, in fact, you are punishing your firearm.
5. In preparing this article, I spent $200 on a flat granite plate, and the nicest used
electronic blade micrometer I could find. I have other uses for these tools, which is a
good thing, because their cost exceeds that of a strain gage system, and they are a poor
indicator of whether my cartridges are safe.
6. Since conventional pressure signs did not develop, even at 10,000 PSI over limit, it
seems that they are not a reliable indicator, either. That seems to narrow the field of safe
options to three: 1) Use commercial ammunition. 2) Reload, and stick to the book
loads. 3) Reload, study the books, and get a strain gage.
7. As the title of the article suggests, both the PRE and CHE methods should be retired,
and “Rest In Peace”.