Not all brands of brass fit my shellholder?

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Shrinkmd

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I have the Hornady #10 shellholder and shellplate. For some odd reason, I can't use the shell holder with Aquila 40 S&W brass, but some range pick-up Federal and other miscellaneous brands work fine. I then grabbed my shell plate for the progressive, and I was able to slide the offending brass right into the slot, no problem (LNL AP not up and running yet, which is why I am fiddling with the single stage)

What should I do? Is this a common occurrence? Would Hornady replace the shellholder as defective? I am a bit puzzled by this one. I tried more than one piece of the Aquila brass, and NONE of them were fitting into that shellholder.
 
Have you considerd that it may be the brass and not the shell holder? I have seen this happen with both 9mm and 45 ACP foreign made brass. If possible try a different 40 S&W shell holder or call Hornady customer service and ask those helpful folks for some advice. :)
 
I've had this happen with some .308 brass. The extractor peened the rims and raised a few burrs. My guess the brass was fired when I was still tuning the gas system on my rifle.

Are there any extractor marks on your brass?
 
ShrinkMD, I got into a mindless thread on another forum, the thread had to do with brass flow or stretch, it was more than they could handle, seems "IT WAS IN THE BOOK" therefore brass flows forward 'PERIOD' and the brass came from the web?, which is part of the case head and below the case body, I called it the T'AIN'T because it taint the head of the case and it taint the body of the case and the top of the web is the bottom of the cup and the web extends down to the top of the primer pocket. My thinking? if brass flowed forward, where are the skid marks on the outside, after all 50,000 PSI pushing out on a tapper works on a pony brake, slips and anchor pins (Duo-servo) and there are no growth rings that would allow counting the number of times a case has been fired. I am thinking brass receives a shock in the form of 'hammering', hammering the case body against chamber wall with X PSI flattens the brass.

Flatten brass? At the Market Hall Gun Show the purchaser if a custom rifle built by a friend of 53 years claimed the rifle had head space issues, arrangements were made for the rifle to be returned to the shop for inspection, I did not get involved until, I noticed he carried the case in a sling, I ask to see the case, upon inspection I ask the owner of the rifle if the case he handed me was the only case he had and the only case he fired and reloaded etc., he did not understand the question so I explained his case was coming apart by extraction from the chamber or the case had been fired so many times the case could not be full length sized, and I said the case, in my opinion would not survive neck sizing, I offered to form cases that would enable him to start over and allow him to spread the strain of being fired over a greater number of cases, my friend heard part of the conversation and offered a remedy, he sent his customer to a third party, 'man of few words' with the instructions he was not to be told what I said or be told who built the rifle, the case was carried in the sling to the third party, the third party pulled the case apart without effort, then measured the thickness of the case body, he asked the customer if he only had one case, he explained .0025 is OK for paper but not OK for case wall thickness. The customer returned, irritated, it seems he was proud of the case and did not think someone would rip it apart, the man of few words was not told not to, and being a man of few words did not ask. The customer changed his mind about head space, and I wondered, was he a bench rest shooter, or did he get the case from someone that got all the possible use out of the case , I do not know, no skid marks, no growth rings, it looked to like the case was flattened against the chamber wall.

Head of the case and shell holders, some listing call for two shell holders because the extractor groove is not the same for all cases for one caliber AND not all shell holders are identical, I have old shell holders that will not allow a case that has been fired with signs of high pressure to be inserted or older Super X cases plus one South American surplus 7X57. In an effort to accommodate all cases the shell holder is not a close or tight fit, Lee is loose, RCBS is not as loose, for the most part a .011 feeler gage can be inserted between the bottom of the case and shell holder when the case is inserted, good to know when sizing cases for short chambers, the Lee shell holder for 30/06 has a gap of .017 thousands between the shell holder and bottom of the case, advantage/disadvantage, if the case is allowed to float and align when the ram is raised, the case is self centering, if the case is too tight to align the shell holder must be precision or adjustable, or be able to float on top of the ram.

If there is any truth to the information above, always consider a case that will not fit the shell holder has been hammered causing the case head to upset, this is the first sign of excessive pressure, the only sign recognized is loose primers and always blamed on soft brass, and very few measure the diameters of the flash hole, primer pocket and case head before and after firing.

they determined brass flow was the reason for case head separation because the brass flowed from the T'AIN'T to the neck AND that was the reason a case trimmer was necessary, and they said 'IT'S IN THE BOOK', I do not claim to have read THAT book but claim a case can go beyond insipient case head separation to catastrophic case failure by compressing the head of a case beyond yield pressure, crushing, hammering or upsetting the case head can expose the body of the case to an unsupported condition, if the case is locked to the chamber and the case head moves back, to me the brass stretched at the T'AIN'T, and the case body is hammered causing the wall to thin and flow (flatten) it upsets is enough to flatten the case head and the brass at the T'AIN'T yields, the T'AIN'T gets thinner, with enough upset the case body could be exposed to an unsupported condition, at this point the problem has been upgraded to catastrophic failure from insipient case head separation caused by brass stretch at the T'AIN'T, reducing head space by reducing all that case travel cuts down on thinning of the brass between the case head and body.

F. Guffey
 
It's very simple to explain why your Aguila brass won't fit your shell holder. The extractor groove wasn't cut to the same specifications as the rest of the brass. This occurs in a lot of calibers, and sometimes even within the same brand and caliber of brass.

Your shell holder is cut to minimum SAAMI specifications. There is also a lot of variation in shell holders, both in the width of the gripping ledges, and the depth of the cut. That's why you should always dedicate one shell holder to each caliber of rifle brass that has a shoulder, so the shoulder will be set back the same distance every time.

I keep several shell holders in each caliber, since they're relatively cheap. Sometimes I just change them around for sizing pistol brass, since just about all of it feeds through most pistols, with the exception of A-Merc brass. I've seen A-Merc brass without an extractor groove at all in several calibers.

Hope this helps.

Fred
 
Thanks for the info. The other mystery of course, is that the shellholder doesn't accept the brass but the shell plate from the same company (Hornady) does accept it.

I send Hornady an email, and if I don't hear back I will call them about it.

As far as I can see there are no pressure signs on the brass. Aquila 180 gr FMJ is a little on the hot side, but unless I got a bad batch, I imagine that it is within spec, right? Also, I fired them in two different guns, and all the cases (I did not try them all!) I tried won't fit. And as I said, range pickup works great.
 
Flatten brass? At the Market Hall Gun Show the purchaser if a custom rifle built by a friend of 53 years claimed the rifle had head space issues, arrangements were made for the rifle to be returned to the shop for inspection, I did not get involved until, I noticed he carried the case in a sling, I ask to see the case, upon inspection I ask the owner of the rifle if the case he handed me was the only case he had and the only case he fired and reloaded etc., he did not understand the question so I explained his case was coming apart by extraction from the chamber or the case had been fired so many times the case could not be full length sized, and I said the case, in my opinion would not survive neck sizing, I offered to form cases that would enable him to start over and allow him to spread the strain of being fired over a greater number of cases, my friend heard part of the conversation and offered a remedy, he sent his customer to a third party, 'man of few words' with the instructions he was not to be told what I said or be told who built the rifle, the case was carried in the sling to the third party, the third party pulled the case apart without effort, then measured the thickness of the case body, he asked the customer if he only had one case, he explained .0025 is OK for paper but not OK for case wall thickness. The customer returned, irritated, it seems he was proud of the case and did not think someone would rip it apart, the man of few words was not told not to, and being a man of few words did not ask. The customer changed his mind about head space, and I wondered, was he a bench rest shooter, or did he get the case from someone that got all the possible use out of the case , I do not know, no skid marks, no growth rings, it looked to like the case was flattened against the chamber wall.

Fguffy, I am confused by your story. You say that the customer carried a case in a sling, to me that sounds like he was carrying a gun case in a sling so he could carry it around. Or do you mean he carried a single round of ammo/case that he reloaded over and over again.

I'm just interested in the story but it was a bit hard to follow.
 
Shrinkmd,

As with any machined product, there are minimum and maximum measurements for each item machined. As long as the part is within the parameters, then it's considered acceptable. Your shell holder may be machined at the minimum specification, and the shell plate may be machined towards the maximum specification, but both are within the parameters called for in that caliber.

It's virtually impossible to mass machine items and get them to all be exactly the same, especially for the prices we pay for shell holders. They're turned out by the thousands, so there's going to be some differences in them. You just have to understand that and work around it.

Hope this helps.

Fred
 
VoBoTech, No/Yes, He did not bring the rifle or rifle case, he brought a case that had been fired and reloaded until the case was as thin as paper, my friend that built the rifle did not look at the case, I wondered why the man did not carry the case in his shirt pocket instead of wrapping it in a handkerchief (sling). I offered to form cases for him and I offered to help him form his own cases, and if the case did not lock onto the chamber, the neck could have separated and started down the barrel, sounds strange but another friend lost the neck on 3 cases out of 5, 2 he recovered one was never found.

F. Guffey
 
I spoke to Hornady, and they said I should mail in the shell holder and some of the offending brass and they would check it out.

In the meantime, I still want to be able to use my single stage to make up small batches before firing up the progressive, and I have quite a bit of the Aquila brass. What other brands of shell holder will work with the Hornady Classic Single stage press? Should I just purchase another Hornady one, or one from RCBS or another company? Especially if I mail off the one which doesn't work.
 
Most any brand of standard shell holder will fit the ram of your press. I would stick with Lyman, RCBS or Redding myself, but the others will work.

Hope this helps.

Fred
 
we will never know, I have Lee, RCBS, Lyman, Herters, C&H, rams that are case specific and the ones that do not fit anything anything.

I use RCBS and Lee because one is loose and the other is more loose, owners of other shell holders could measure the gap between the shell holder and case to determine a difference.

Sizing and shoulder sit back, the shell holder deck height is .125, if there is not a difference between shell holders and their deck height it will not make a difference what shell holder brand is used and it's effect on shoulder sit back. Redding has shell holders with different deck heights, RCBS with .011 clearance and Lee with as much as .016 slack between the deck of the shell holder and bottom of the case I see no reason for purchasing more shell holders, as I have said before, there is nothing that can be accomplished by expensive shell holders or changing (grinding the top of the shell holder) the deck height that can not be accomplished with a feeler gage by raising the shell in the holder or adjusting the die up and setting the gap to prevent sizing (shoulder sit back).

Extractor groove in case too high, too low? Attempt installing a shell into your shell holder. check the gap between the deck of the shell holder and head of case, no clearance-too high, clearance-groove diameter too small.

F. Guffey
 
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