I doubt a double charge for the very reason that is what all hand-loaders are looking for. But no one thinks to looks for a double bullet seat, although if you understand a progressive press and read his explanation well you see how this is very plausible.
The op wasn't new to hand-loading, this should be a lesson to us all, it is very unlikely that the steel failed, either in the cylinder or the revolver. It is obvious to me it was human error, like most things.
That scares me because this man has 20 years experience over me and I was just getting confident. Never ever forget that humans make mistakes, this is why I am so grateful this was shared here so we can all learn from it.
But it wasn't some fluke in the steel either at the Pietta or Howell factory, nor was it some way over potentate grains of powder. Let's not overlook the lesson here guys, this could well have seriously hurt someone, I for one and very glad it was shared..,...