Seating...
Mono--First of all probably nothing wrong with yr Redding dies--that company has an XLNT reputation. Unless the dies have been abused in some way, I'd forget that as a cause. Even so, it's hard to imagine the dies causing a variation in OAL.
Secondly, the case length has NOTHING to do with the OAL--When you seat a bullet, the press and the die come together, leaving x amount of distance between for the COAL. If you seat a bullet in a short case it will be seated less deeply. If you seat the same bullet in a long case it will be seated more deeply, because there is more case length to envelope more of the bullet. But the OAL will not vary because of that. Neither will the amount of space left behind the bullet for the powder.
Case length does affect crimping, but that is a whole different question.
Now, as to yr problem: Are you seating lead bullets, or ones with lead noses? I ask because IMX, the lead, being a relatively soft metal, gets deformed just a little in ordinary handling, and the extreme end of the bullet will therefore vary just a little from one bullet to the next. The result of this is, that you CANNOT produce an exact and unvarying OAL when seating lead or lead-nosed bullets. My target pistol rounds will vary by as much as a couple of thousandths of an inch from one to the next, in OAL, and I find this to be insignificant in terms of their performance on the range.
If OTOH, you are seating FMJ's, or plastic-nosed bullets, and you are getting a variation in OAL, then the problem lies elsewhere. These materials don't deform like lead. I still wouldn't blame the dies.
BTW, just how much of a variation in OAL are we talking about here? A couple of thousandths of an inch? Or 'way more than that? What measuring tool are you using for OAL, and how precise is it? I'm having a hard time coming up with possible causes.
Good luck on dealing with this problem.
ETA--Just re-read your question, and realized that you may be speaking of the OAL variation from one bullet to the next DIFFERENT bullet you load, not an OAL variation within a batch of the same load & bullet. If this is the case, then the answer will lie in the different shapes of the noses of the different bullets.
Again, good luck; hope you find a solution.