I continually see comments on this forum about sectional density being some kind of a predictor of terminal bullet performance. Such as a 140g 6.5 bullet providing better penetration than a 140g .277 bullet, and therefore being superior on big game. As the SD is no more than weight divided by the square of the diameter, I can grasp how a non-deforming solid of minimally higher SD would out-penetrate a bullet with a lesser SD...in theory. But since the vast majority of hunting appropriate bullets expand in a manner much more determined by what they hit than what they looked like getting there, how can small differences in SD even be quantified in terms of actual penetration? Seems to me the unpredictable differences in expanded diameter when contacting hide/meat/bone, especially when squared, instantly obviate any theoretical advantage the higher SD bullet might have had. Sure, I can see how a doubling of SD would predict better penetration, all other things being equal, but a few ticks three places to the right of the decimal point? Has anyone demonstrated - in a repeatable manner - that slight increases in SD, with equal expanding bullets, equate to more penetration IN something? At a given velocity and bullet construction, I'd guess bullet weight means more to penetration than SD.
You can't look at sectional density and say purely from this that one specific expanding bullet will penetrate more than another. Even in the same product line (eg Nosler Ballistic Tip, Sierra Gameking, etc) bullets of different weight or caliber can have big differences in their construction. If everything is equal then higher SD equalling more penetration is true in theory, but everything being equal is rare.
People also forget that SD changes as soon as your bullet hits something. A 180 gr .308" bullet has twice the SD of a Brenneke slug. But as soon as that bullet expands and sheds weight, that SD could be reduced to one-sixth of the original value. How does it compare to the Brenneke slug then?
One advantage SD gives every time is in helping out with the ballistic coefficient, a good one which consists of two things working together: the SD and the shape.