Surplus ammo and powder stability?

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I have surplus 7.62x54R ammo that I bought about 2 years ago that had a stamp inside the can dated 1938. It looks pristine, shoots straight and has no issues at all.
 
Life time of propellants are highly variable, so you expect that there will be examples of old ammunition that was shot without problems. From what I see in the literature, the lifetime of ammunition is highly dependent on 1) production quality, 2) storage conditions, and 3) propellant type: single based, double based. You would not expect quality control to be very important during war time conditions. National emergencies tend to emphasize getting things out the door as there is no expectation that the Nation state is going to last. I saw a plot of WW2 ship wrecks, there were about 10,000 ships sunk during WW2, and given the chances of ammunition even making to its destination was not 100%, and the normal wartime wastage, who at the time really cared about 40 year shelf lives? Gun powder deteriorates exponentially with temperature increase, so you would expect ammunition stored in cold locations to last longer than ammunition stored in hot locations. I consider Norway to be cold, and yet this Norweigen report shows that ammunition deterioration in a 10 year span. The report covers grenades, artillery rounds.
An Examination of Deterioration of Ammunition by Storage This Norwegian study is on the DTIC site http://oai.dtic.mil/oai/oai?verb=getRecord&metadataPrefix=html&identifier=ADA055897 .

My past experience with deniers is nothing they read, or should I say, they read nothing, and they research nothing, because knowledge conflicts with their desires, so nothing in print will change their minds that ammunition has a shelf life. It does but unfortunately, the end of shelf life is so unpredictable that you can't predict the exact date it goes bad. Instead millions are spent testing ammunition stocks by militaries to weed out the bad ammunition. It is unfortunate that gunpowder does not fail safe, it in fact gets less stable, more dangerous as it gets older. Old ammunition has, and will blow up firearms.

I have been collecting a list of “horrors” from the web, high pressure or blow up incidents that have been posted with old ammunition. The posters themselves often don't understand what is going on. They will create stories, some racist, to explain the event, but if you understand that old ammunition has burn rate instability, if you understand the thermochemistry of gunpowder, it is clear what caused their problem.

Due to site restrictions I could not post the full list, but, hopefully, this will be informative.

For those that think old ammo is still ok....
http://www.gunandgame.com/forums/powder-keg/38539-those-think-old-ammo-still-ok-print.html
A buddy of mine took his Sig p220 .45 down the range with us the other weekend. He had some old winchester hollowpoints that looked like they had been buried for 30 years. With myself still being new to guns and shooting, i didnt think anything about it.

Well he took one shot and it blow up in his hand. Now he has shot numerous rounds through this gun without a problem, of course they were new. Anyway, noone was hurt but the sig. This is hte way the gun is stuck in. It will not budge. Id say its a nice new paperweight


Remington 700 Overpressure with 20 year old factory ammunition

http://thefiringline.com/forums/showthread.php?t=527519

I'm sighting in my Remington 700 BDL .270 / Nikon 3X9 BDC today, and I decided to rotate old stock ammo. In this case, brand new (20 years ago), 130 grain ammo by a well known US ammunition Company. I bought several boxes of this brand, same lot, back in the early 90's after I discovered how wonderful they worked on woodchucks.

So I'm firing my 2nd round... WHAM! My mild .270 rifle bellows and whacks me in the glasses, odd I thought, as my .270's never kick like that.

The bolt won't open. I mean it is JAMMED. So after 5 min of banging on the bolt with my hand (HARD),it opens Ok, now the bolt draws back hard and the brass feels like its WELDED to the bolt face. I had to use a leatherman tool to pry it out. Rim was damaged, blackened, primer floating around, etc. Bolt appeared ok (Thank the Good Lord for Remington's 3 rings of steel protecting me!), and after switching ammo and using newer stock, the rifle functioned and sighted in 100% perfect. Scared the hell out of me though! This was factory ammo too, not reloads.


Ok, so I called Remington (ammo was early 90's vintage 130 grain Rem bronze point). They only back their ammo for 10 years (expected shelf life according to Remington). Note* I kept this ammo in a cool, dry place, sealed in a US Military ammo can for the past 2 decades. I have ammo from the 50's and 60's that still shoots fine. I guess with gunpowder, it's like rolling dice.

So, I'm glad the rifle is a Remington, as it was strong enough to take the hit without any damage, otherwise it would be my dime (and hide). I had our armorer (LEO), check it out as well. The bolt face appears ok, and I pulled the firing pin, ok as well. Damn strong rifle.

That brass was warped near the rim, I hate to guess what the PSI was, I'm betting well over 80,000 PSI, given how stiff that bolt was to open. If I can get a photo posted, I will. Now I have several boxes of old .270 ammo to dispose of, as I'm not going to shoot it through my cherished 700 BDL anymore. At least the brass is still good and my right hand is still attached to my arm!
Time to go out and stock up on .270's!!!

Picher; Yes, bore was / is like a mirror. The rifle is a MINT early 80's BDL 700. No rust or pitting. She is one sexy rifle, it was love at first sight... The high gloss wood and rich, deep blue steel.... MMmmmmm!!!!

It was close to 90 on Sunday in Maine, and humid. The ammo has been stored correctly, but, after all, it HAS been 20 years or so. I know my knees are not the same as they were 2 decades ago, so I guess I can't expect the ammo to fair any better. It just caught me off guard, as I stock up on (and shoot), old ammo, and NEVER had any issue. I guess I need to rotate my supply more often...


HK Blown up with Brazilian Surplus

http://www.jerzeedevil.com/forums/showthread.php/90285-Gun-Blown-up
Hello gang i was just wondering if any of you guys have ever blown up a gun while shooting. I had the unfortunate luck of blowing up an HK-91 back around 1989. Me and a buddy of mine were buying cases of mil surplus from a company in ohio at the time in 1000 rd. cases. We had gotten a few cases from said company and never had any issues. Well the last case we got from them was from brazil cbc i believe it was. He called me and said he was having jamming issues with this ammo in his sar-48 bush gun. I told him well i'll go out with you and run some through my 91 it'll eat anything. Well the third round out of the 91 "BOOM" pretty scary it was.
I think you can have or get a bad round or lot of ammo with any manufacturer. That being said the ammo that blew my 91 up was military surplus from brazil. Thats the problem with mil surplus its put onto the market because its deemed not worthy of use for the military of said country.
So you get some good some bad you take your chances. But when your setting off small explosions with each trigger pull in your weapon anything can happen at any time with any manufacturers product.
Just be sure to wear eye and e
ar protection and good gloves are'nt a bad idea either. "**** HAPPENS" you know, don't you just love that saying.
Be safe and have a great weekend.

http://www.usrifleteams.com/forums/index.php?showtopic=21886
Posted 17 July 2012 - 01:29 PM

'Tailgunner', on 17 Jul 2012 - 13:16, said:

I picked up some surplus ammo a couple of years ago and had a couple of hang fires. The hammer would drop and a second later the rifle would discharge.
After that happened a couple of times, I decided I wasn't going to shoot that stuff any more. So I took the ammo apart, thinking I'd at least salvage the brass. After I'd pulled all of the bullets and dumped the powder, I tried chucking the primed cases in a vice and then hit the primers with a pin punch and a hammer. I found that some of the primers would "pop" but others would just sizzle and smoke. I'm pretty sure those were my hang fires. It was an interesting experiment.

The last surplus ammo I had looked so bad that I never fired any of it. Like you, I took it apart. The powder was clumped together. The base of the bullet was green with corrosion. I decapped all the brass, burned the primers and powder outside when burning rubbish, and sold the brass and bullets to a scrap company. Recouped a very small amount of initial price. That was the last time I got fooled on surplus ammo crap.

My guess is that most of the foreign countries that are selling surplus goods to the USA, don't care much about how they handle or store the items, as long as it gets on the shipping container and they pocket the purchase price, they are happy. Caveat emptor is Latin for "Let the buyer beware." It especially applies to surplus goods that have a shelf life. Where was it stored? How was it stored? What temperature? Subjected to water or salt air? Exposed to a structure fire? How was it transported? Etc. etc...too many unanswered questions. A deal that is too good to be true, usually is too good to be true.


http://www.thehighroad.org/showpost.php?p=7756780&postcount=6
Although it's remotely possible that a defective load (very unlikely if factory ammo) or poorly stored ammo that had deterioated. I had some H450 go bad and an "accuracy" load from a .30/06 w/180gr bullet locked up the bolt and removed case looked like a belted magnum...... but gun was unharmed.... primer was blown however and pitted the bolt face...... I pulled down the rest of the ammo and powder "stunk" like vinegar and inside of cases were turning green from acid corrosion..... Ammo had only been loaded 6mos earlier... and powder looked and smelled "ok" then.



Garand Blowup with WWII ball

http://www.thehighroad.org/showpost.php?p=7870113&postcount=13

I have an old shooting buddy who some years ago was shooting some WWII ball (don’t know whose) but his M-1 was disassembled in a rather rapid fashion. He was lucky only his pride was hurt. He said he took a round apart and found rust looking dust along with the powder. Bad powder. Just sayin…..The op rod can be rebuilt which might be a good way to go. Op Rods are getting harder to find and when you find one a premium price is required so it seems. Garands require grease. I’m not sure if you are aware of this. If you are, please no offence taken.


Garand Blowup with old US ammunition.

http://www.socnet.com/showthread.php?p=1344088

There was a thread on another forum titeled “What’s in your ammo can” and many guys had old surpluss ammo so I told this story. Ty (arizonaguide) asked that I come put it here also so here it is boys, draw your own conclutions.

Back in the mid 80s my Dad and a bunch of us went shooting in Arizona. Dad had a couple thousand rounds of WWII surplus .30M1 (30-06) ammo that looked great on the outside cut his M1 in half in his hands. He was kneeling with elbow on knee when the first round of this ammo went BOOM! We were all pelted with sand and M1 shrapnel.

When the dust cleared Dad was rolling around on his back with buttstock in one hand, for stock in the other, barrel and receiver hanging by the sling around his arm trying to yell “mortar” thinking he was back on Okinawa in battle. The blast had removed his ear muffs, hat, glasses, and broke the headlight in my truck 15 feet away but Dad was only shook up and scratched a bit once he got his wits back. It sheared off the bolt lugs, blew open the receiver front ring, pushed all the guts out the bottom of the magazine, and turned the middle of the stock to splinters.

After a couple hours of picking up M1 shrapnel we headed to the loading bench and started pulling bullets. Some of the powder was fine, some was stuck together in clumps, and some had to be dug out with a stick. It didn’t smell and was not dusty like powder usuley is when it’s gone bad. Put it in a pie tin and light it and it seemed a tad fast but not so you would think it could do that, wasent like lighting a pistol powder even. He had 2000 rounds of this stuff and nun of us were in any mood to play with it much after what we watched so it all went onto a very entertaining desert bon fire. I got the M1 splinters when Dad died last year and will post pix here below for your parousal and entertainment.

Anyway, I no longer play with any ammo I am not 100% sure has always been stored properly . . . cheap shooting ain’t worth the risk to me anymore! I still buy surpluss if the price in right but I unload and reload it with powder I am sure of or just use the brass.

She was a good shooting servasable Winchester M1 before this.



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Catastrophic Failure
http://www.jouster.com/forums/showthread.php?43897-Catastrophic-Failure

Had a bad experience a week ago. Went to the range to test fire some handloads through a Springfield M1 and ultimately it blew up.

Details: Rifle - M1 Garand, Springfield manufacture receiver (1942) rebarreled in1947.
Ammo: 3-rounds. Reloaded - full-length sized once fired Federal brass, 163 grain mechanically pulled surplus bullet, Winchester Large Rifle primers, 46.5 grains of IMR4895 powder. Powder was dispensed/weighed using RCBS Chargemaster system calibrated immediately before use. Brass was checked for OA length and was within specs. prior to loading. Bullets were seated to crimping groove but not crimped.

Third round fired and rifle disintegrated through magazine well area.

Later analysis of rifle indicates bolt face fracture and case head failure. Lower front of bolt face sheared off around ejector hole causing passageway for hot gases and fragments to enter magazine well area and blow out stock and triggerguard floorplate. Receiver held and bolt frozen in place. Bolt has been removed and shows fracturing of both locking lugs as well as longitudinal fracture back from ejector hole. Extractor has backed out. Last round/fractured brass still stuck in chamber.
Post 151
Original loads were:

1) Primer seating depth was checked by visual and finger feel.
2) The original powder was old - still in metal can and starting to show brown dust (on retrospect).
3) Pulled bullets were GI AP.





HXP at Perry . . .

http://forums.thecmp.org/showthread.php?t=115939

HXP 77 was the culprit. I won't shoot that stuff. A whole bunch of heavy bolt handle lifts in the 03 matches when it was issued at Perry. I have fired a lot of HXP 70, 72 & 73 with no issues at all, 03's and M1's.

Tombguard, What Ceresco is implying is that while HXP 77 ammo exhibited frequent and sometimes severe issues (excessive bolt lift force, dismounted op rods, duds, hangfires, etc.) there is the concern that other lots will have the same issues but with perhaps lesser frequency. If a manufacturing process doesn't have robust QC practices, more issues are lurking out there like snakes in the grass. I am not saying that you should avoid HXP ammo - I'm just saying that one should be aware that systemically the issues might extend beyond HXP 77 ammo

In the 2007 Perry matches it was '88 dated ammo that gave a lot of 03A3 fits on opening. I keep the saved round I had in rapids beside the silver medal I earned with 29 rounds. Believe me when I tell you it was locking those bolts up TIGHT. (As in roll out of position and beat them open.)


Stiff Bolt Handle on SC 03a3
http://forums.thecmp.org/showthread.php?t=92269&highlight=high+pressure+greek
Took my SC 03a3 to the range a week ago, shooting fairly good groups at 100yds (~2MOA) with unsorted HXP. Had a problem though - occasionally the bolt handle would be VERY difficult to lift open. Never had that before with new production ammo, other sessions with HXP, and never had a problem when dry-firing (snap caps, etc). Didn't break anything evident, and everything APPEARS to function correctly. The brass all looks like I expect (There is some minor pitting in the chamber which shows on the brass, but does not effect extraction), it just felt like I needed a hammer or a crow bar to lift the bolt handle sometimes (but not always). Any ideas as to what is going wrong

Typical HXP problem. It will often be hard to chamber some rounds as well. I had 3 saved rounds in 2006 at the Western Games 1903 match when round 7 could not be extracted from the chamber and no one had a BFH handy. A wooden mallet later helped extract the round. That was in a pristine M1903 Remington with a perfect chamber. All other ammo I feed it functions perfectly. I have a 1903A3 that also has issues with HXP. About 10-20% of some lots are very long in the shoulder. I have a couple rounds that won't chamber in a 1903 at all. It almost looks like I put a No-Go gage in the chamber.

If it is only when you shoot HXP new ammo that is your problem and your answer. It's a problem that has existed with a great many bolt guns since the very first day that CMP began selling HXP ammo and has been much discussed in this forum and others for several years (and see, even today). It was a common complaint among shooters for years at the regional CMP Games and the Nationals when CMP was issuing HXP as the required ammo to use. As I stated before, in 2006, if you walked the line in every relay of the 1903 match you would see shooters having to slap bolts closed and struggle to get bolts open. Many saved rounds in rapid fire were the result and the reason for the many complaints for several years.

I doubt there is a single thing wrong with your rifle or anyone's rifle that is experiencing this problem with HXP in bolt guns. If other ammo feeds and extracts without problems you have the answer already. The long and short of it .....no pun intended....is the ammo, not the rifle. HXP brass is some of the greatest re-loadable brass out there but, it often sucks the first time around through a bolt gun. Nature of the beast.
 
Thanks for all the responses so far, this has gotten alot more attention than I thought, but seeing how many of us shoot surplus ammo it's pretty important.

Shooting 500 rounds of this GP11 has shown no problems, no hangfires, no splits or corrosion in the cases. But as Slamfire has mentioned it won't last forever.

This ammo comes in 10 round boxes, so I think it would be good to pull down a round from each box as I shoot the old stuff first to check for corrosion and powder degradation. This would be a 10% sampling of the ammo, and I could save the brass and bullets to load later with fresh powder or reduced power loads. I just wish this was boxer primed brass.
 
For some time now I have been firing Russian 7.62x54r ammo from 1946. For years all my milsurp ammo has been stored in the garage where temps can easily reach 140 degrees during the summer and no problems to date. I will occasionally pull different makes and calibers of bullets, give the powder a sniff, reseat the bullets and bang away.
 
I have some 30-40 Krag ex-military ammunition that was loaded in the 19teens. Dad shot it till he died in the late 1990's, I fired some of it about 5 years ago. Shoots fine.

I suspect how it is stored, relatively cool and dry, has more to do with ammunition longevity than any thing else.

Chances are good if it looks good, it is. If it is corroded, or bulged, scrap it. Otherwise, I would go ahead and use it.
 
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