Thanks, some unstated bullet volume does seem a plausible explanation.
I got curious as to what value I SHOULD be using, so I decided to determine "useful case capacity" myself for 2 pieces of sized brass (in case they differed):
IK 03 (1.151" 65.08gr) - 1X fired
Winchester (1.151" 64.66gr) - god only knows how many times this one's been fired
My dremel cut a slight groove down the side of each of 2 bullets (Dardas LSWC nominally 158gr) and dead primers were seated into each case. Each case was then filled with water and these bullets seated to various depths.
Room temperature here is 80F this norning so the density of my water 15.38 grains/cc
IK03+Dardas(158gr) 224.28gr (empty)
OAL grains H2O CC
1.645 243.14 18.86 1.23
1.622 242.48 18.20 1.18
1.591 241.90 17.62 1.15
1.564 241.22 16.94 1.10
1.537 240.54 16.26 1.06
1.512 239.94 15.66 1.02
1.485 239.26 14.98 0.97
1.461 238.70 14.42 0.94 <<<
1.434 238.02 13.74 0.89 <<<
1.410 237.34 13.06 0.85
1.385 236.82 12.54 0.82
UsefulCaseCapacity(cc) = 1.58 - 1.38 * OAL(in) (rho > 0.9997)
WINCHESTER+Dardas(158gr) 224.18gr (empty)
OAL grains H2O CC
1.644 243.18 19.00 1.24
1.621 242.62 18.44 1.20
1.590 241.92 17.74 1.15
1.563 241.18 17.00 1.11
1.535 240.46 16.28 1.06
1.509 239.80 15.62 1.02
1.481 239.10 14.92 0.97
1.455 238.52 14.34 0.93 <<<
1.427 237.86 13.68 0.89
1.403 237.22 13.04 0.85
1.378 236.72 12.54 0.82
UsefulCaseCapacity(cc) = 1.60 - 1.39 * OAL(in) (rho > 0.9996)
Now I've been seating my range ammo to an OAL of 1.455", providing a "useful case capacity" significantly less than the 2 figures given in Lee for unknown bullets, IOW a load density significantly above published.
How much variation in load density for a given powder charge is "OK"?
Is say a 20% difference in load density which arises from 20% more powder ballistically equivalent to the same change in load density arising from deeper bullet seating?