Blue32, you're readin' my mind! That sounds like exactly the type of cartridge I've been idly envisioning as a basis for another whack at the PDW apple.
-Longer than the dimuntive 32acp for badly needed powder capacity
-Reinforced case head (I've read even ACP brass can reach respectable pressures; yours would probably get up into magnum levels, easy)
-Smaller diameter than 9mm for added capacity (but not so skinny the primer pocket is weak like 5.7x28)
Neck it down for a fire breathing little zipper round, leave it straight for very efficient sub-sonics usage, or work up a sabot load for a very efficient (but probably less accurate) zipper round.
10 grand for an initial run, huh? Hmm, would have to have a pretty solid business plan in place to even justify messing around with that. Probably cheaper to buy some brass rod and a big press, and turn some drawing dies. If you don't mind saying, how did you reinforce the case head? Was it simply thickened by the corresponding .1" of overall length?
"I intended to bore out a Keltec P-32 barrel for a test gun but without brass there was no point. I just dont have the capital to get it off the ground."
If you have access to a lathe, just turn the brass you need for the test rounds. After proper annealing/treating, they would not be substantially different in a solid locked breech setup than a similarly heat treated drawn case (now, I don't know if the same would be true in a case-stretching delayed blowback). The drawing process is mostly used since it can bang out a billion rounds cheaply, not because it's the only way to skin the cat
TCB