SAFETY WARNING to people who load for .500 S&W Magnum!

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John Ross

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SAFETY WARNING!

Many of you know I focus my development efforts on the .500 S&W. I have designed bullets, developed loads, done extensive testing, had the S&W factory pressure test my ammunition, and even had them build a limited production gun to my specifications. One S&W engineer flatly states that I have done more load development for this cartridge than either the S&W factory itself or the powder companies. I thought this last might be an exaggeration but after something I saw today, I'm not so sure.

I have been using the computer simulation Quickload and have found it to be very close in velocity and pressure predictions to the empirical results I have obtained both from my own chronograph sessions and S&W's pressure testing of ammunition that I loaded.

Whenever I see load data from a powder company that includes pressure figures (such as Hodgdon), I run the numbers through Quickload to see how they come out. In almost all cases the numbers agree pretty closely, but once in a while something makes me scratch my head a bit.

Well.

Yesterday I went over some published data I hadn't seen before, and my hair stood on end. Go to http://www.accuratepowder.com/wp-con...2016_Web-1.pdf and scroll down to Page 21 for S&W .500 data. THIS IS DATA PROVIDED BY THE COMPANY THAT MAKES THE POWDER.

I haven't checked every load with Quickload, but some of this data looks absolutely insane! Let's look at their data for the .500 using the Hornady 500 grain Jacketed Soft Point. They load this bullet to an OAL of 2.070".

They list pressure data only for max loads, not suggested "starting" loads.

4100 Powder
Starting load 28.3 grains and (according to Quickload) 39,700 PSI.
Max load 33.2 Gr. They say 52,300 PSI, QL says 64,200. Okay, I've doubtless loaded some rounds at this pressure...

Ramshot Enforcer
Starting load 28.3 grains and (according to Quickload) 45,200 PSI.
Max load 33.2 Gr. They say 52,300 PSI, QL says 73,000. This is starting to worry me...

Accurate 5744
Starting load 33.9 grains and (according to Quickload) 64,300 PSI. I don't like this...
Max load 39.9 Gr. They say 52,300 PSI, QL says 117,600. QL also puts this charge at 127% loading density(!)

Accurate 1680
Starting load 39.4 grains and (according to Quickload) 67,300 PSI. (115% loading density)
Max load 43.7 grains. They say 54,700 PSI, QL says 112,400. QL puts this charge at 128% loading density.

Okay, let's try the Cast Performance 440 grain WFN loaded to an OAL of 2.005" with these last two powders:

5744
Starting load 36.3 grains and (according to Quickload) 43,100 PSI. (107% loading density)
Max load 42.7 Gr. They say 55,400 PSI, QL says 89,600. QL puts this charge at 126% loading density.

1680
Starting load 42.7 grains and (according to Quickload) 89,500 PSI for a starting load! (126% loading density.)
Max load 47.5 Gr. They say 47,750 PSI, QL says 182,900 PSI! QL puts this charge at 140% loading density. I am at a loss for words...

Somebody please double check my numbers...

JR
 
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Some of those are crazy high indeed...

Really shows how important it is to work up your own data, and not necessarily regarding other's data at gospel.
 
Thanks for the heads up! I do know that compressed loads in some rifle combos do actually lower the velocity but these loads are um, out there. Have you contacted Accurate about your concerns yet? I would be doing that ASAP I think and talking to their ballistician about your concerns. FWIW I have pushed the data a bit while loading for my 500 S&W Handi Rifle. When I contacted H&R 1871 a few years ago about loading heavy loads for the 45-70 they said it was OK to use the top listed max loads some, but that a steady diet would stretch the locking mechanism over time and did not recommend this. YMMV
 
I have personally seen a 16 gr load of titegroup behind a 350 gr bullet destroy a S&W 500 revolver! The gun blew up in the shooters hand but did not hurt him at all. The cylinder split in 2 halves and 1 half stuck in the side of a barn about 75 feet away, the barrel flew about 30 feet in front. There was an aimpoint red dot that flew straight up about 50 feet when the top strap blew in half, it was mangled but it still worked!
Factory claimed the low level of powder allowed the primer flash to jump over and ignite charge from both ends! I know for a fact it was not double charged as they were loaded on a Dillon with powder check. We checked several other rounds and they were good. Had been shooting for quite a few rounds before that happened.
 
I must be missing something. How did someone not catch a loading density of 125%+ ??? The editor should have looked at that and said "uhhh, no."

I don't load for the .500, can you even get a charge that big in the case?
 
I checked your numbers for the 500 grain bullet and the max load of 5744. I got the same numbers in QuickLOAD.

I've seen QL put out some ridiculous numbers sometimes that are not consistent with what I see during load development. Hartmut Broemel, who wrote QL, know the program's limitations and advises that QL is no substitute for pressure test data. I tend to trust real pressure test data more than QL.

I've used case head expansion to assess pressure differences between loads/powders, etc. It has been a viable method for monitoring pressure (or whatever translates into case head expansion), in my opinion. I use case head expansion for semi-auto pistols to check for excess bulging in the unsupported region of the feed ramp. I don't know how well it might work for revolver cylinders - I've never tried that - but that might be something to consider. You could use it look at case expansion with known loads that you've developed and those in the Western's loading manual.

QL is a great tool, but it has limitations. I don't know if this is an example of those limitations, or not. But if case head measurements can be accomplished in a revolver, you might be able to 'test' QL's output.
 
Hey John, good to see you are still after it. thanks for the warnings. I always load using the tool between my ears, and try not to just blindly follow manuals. I have run into stuff like this before where a manual said one thing(a 308 load I remember) and the case was literally overflowed with powder before I even got it all in, it wasnt listed as a compressed charge. I checked and rechecked EVERTHING over and over to make sure I wasnt screwing something up and reading everything correctly. I even used a second and third scale to verify. Once in a while the Data is WRONG. I have learned a lot from your research, and apreciate all you have done for 500 mag shooters like myself.
I am also still really enjoing my JR500 mag. That thing is crazy accurate. I was hitting my 6 inch gong at 100 yards this morning standing off hand 9 out of ten shots.It is a Fantasticly well thought out design.
 
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Those charges are way over what I'm seeing in other/older data.


Some of those are crazy high indeed...

Really shows how important it is to work up your own data, and not necessarily regarding other's data at gospel.
That's BS. If you can't trust your pressure tested data, you sure as hell can't trust your own seat of the pants guess as to what your pressure is. Especially when it comes to straightwall revolver cartridges. Pressure signs in revolvers mean very little.
 
John, you seem to be confusing loading density with filling %. What you're reporting is filling %, and values over 100% simply mean that the load is compressed, not that the powder is overflowing the case.

If the charge volume exceeds case capacity, QL gives you a "Input error", "charge volume exceeds case capacity!" You can test that yourself by trying to double the charge weight and see the error message.
 
QuickLOAD's issues with straight walled cartridges are well documented.

With some powders predicted velocities are scary accurate, others are completely off.

Predicted pressures? I'd take that with a grain of salt.
 
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QuickLOAD's issues with straight walled cartridges are well documented.

With some powders predicted velocities are scary accurate, others are completely off.

Predicted pressures? I'd take that with a grain of salt.

I use QL a lot for rifle and pistol cartridges and have found that if does a good job with H110 and .45 Colt/.454 Casull loads.
 
I've seen QL put out some ridiculous numbers sometimes that are not consistent with what I see during load development. Hartmut Broemel, who wrote QL, know the program's limitations and advises that QL is no substitute for pressure test data. I tend to trust real pressure test data more than QL.
^^^^ THIS!
 
http://www.accuratepowder.com/
The Warning may apply to more.

There old and newer #5 powder looks very different in a photo i have seen.

"Zip" and "Zip Pistol" have different chemicals in there makeup. But i only see one named "ZIP"

Nothing on their website about this.

Always good to start low and work up with a new lot of powder.
 
John, you seem to be confusing loading density with filling %. What you're reporting is filling %, and values over 100% simply mean that the load is compressed, not that the powder is overflowing the case.

I think of "load density" as the charge compared to the NET case capacity under the seated bullet. Call it "filling percentage" if you prefer, but I don't think I've ever been able to successfully load any straight-walled case to over about 120%, because the bullet moves back out of the case somewhat before you can get it to the crimp die. Anything over about 110% and you invite bullets jumping crimp under recoil despite a strong roll crimp. 140% seems crazy to me.
 
but I don't think I've ever been able to successfully load any straight-walled case to over about 120%, because the bullet moves back out of the case somewhat before you can get it to the crimp die
I have seen this with some compressed pistol loads I tried. At a certain point you cannot get any more powder in because the back pressure/springback is too much for the neck tension and the OAL starts getting longer, even when crimping in the seater die.
 
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