Case head separation can indeed happen in one firing, I've seen it more than once at the range, shooter will be mystified, gun is new, ammo is new, or gun is ok, had it awhile, and I was careful sizing these rounds.
Since head clearance is something we can control, we should, but when we make a mistake we have to deal with it.
The easy way if the brass is cheap and plentiful is to scrap it. If that isn't acceptable, there are safer ways to save the cases than just load them, fire them, and let them stretch thinner above the web.
Some people take case head separations a lot less serious than I do though, lots of them here that say a case head separation is not big deal. I simply disagree with that, from the simple standpoint that we can avoid it, so why increase the chances it will happen, and hot high pressure gases coming from actions can cause damage to the gun and to the shooter. Is the risk huge? No. Is there a risk? Yes, and since I know how to avoid that risk, I do.
There are ways to save those cases without undue stretching if the OP is interested.