Cracked neck

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Twindad

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3F9AA4FC-4171-498A-B21B-2798709FF6BB.jpeg What caused this?
5.56
Winchester brass, 55 gr Hornady sp, 25 gr IMR 4064. CCI srp.
Fired from 2 different rifles.
 
Where did you get your data of 25 gr of IMR 4064 from?
Hodgdon data shows 25.7 to be max for a 55 gr bullet and is compressed. Did you work up to 25, or start there? What was the COL?
 
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2nd reload. Data from older Speer manual, 11th Ed. Starting load 24.5 max 26.5. Not sure of COL. loads were a couple years old.
 
Crappy Winchester brass.

These were all once fired Winchester brass from 62 grain Power Point factory loads.
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Maybe not the PTR91 if it treats brass like my CETME did.
It puts the flutes in it for sure. I feel like I should only expect to get about 2-3 loadings out of the brass anyways so I have always held off on annealing it and I just make sure I keep it all sorted by the number of times it has been fired to try to keep neck tension uniform. The ARs aren't too bad on brass but still, after the 3rd firing, I'm not picking it up again.
 
It happens. I loaded some .223 range brass for my younger child with a below max charge I had been using with 55 Gr FMJs, and he had it happen with a handful of the cases the first time out. Either I picked up some brass that was work hardened from many firings (Yes, I check all range brass internally for the dreaded rut/forbearing of head separation), or it was just some crappy brass. I wish I remembered what brand. That's the first time I have had several cases do it, and not just the occasional one in a few hundred. He has since fired more from the batch I loaded with no issues, same rifle, so go figure.
 
That looks like garbage brass to me, yup, the bottom says Winchester. ;)

In your opinion, is it worth it for a semi-auto MSR like an AR15,
My annealing effectively triples the brass life, so, yes, I feel it is worth it.
Going on round twelve with some, allegedly soft headed, Federal brass in my 5.56 AR.:thumbup:

I’ll probably toss them soon because the extraction groove is getting chewed up. I’m not about to file case heads to get them to fit a shell holder…
 
It's Winchester brass. Several years ago they changed their mfg procedures to save cost. I had some new brass from them, that had all kind of flaws in them. I've seen their brass fail on the first firing of factory ammo. The only way to get more than 1 reload, if your lucky it did not fail the 1st time, is to anneal.
 
Anneal brass. Neck turn for Standard RCBS die. Or buy a fl S type Redding bushing die.


Over working the brass , not good. But some brands have a "donut" at time of manufacture. This can make it almost impossible to get the expander out of a lubed neck.

Many companies load 5.56/223 for 1 firing. They skip the extra annealing.

The 1 extra anneal was needed in Win brass when fired in another countries full auto. Worked in our M16 but had case head separations in other. The extra neck/shoulder anneal stress releaves the case body. Ok as long as case head area doesnt go over 400F degrees. https://discover.dtic.mil/
 
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