3D solid modeling a PPSH-41... assistance?

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jason41987

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hey everyone.. im converting paper blueprints of the ppsh-41 to 3D cad.. every part modeled individually, perfectly and then assembled in 3D...

anyway... im having some trouble as the blueprints dont exactly tell me the outside radius of the barrel shroud/upper receiver section.. anyone know what this is?... and does anyone have a photo of the PPSH-41 looking straight at the muzzle?
 
im studying to be an engineer.. i have various designs, inventions of my own i need to work out and test, different kinds of mechanical devices.. engines, fishing reels, etc...

as for rifle designs, its mostly for practicing with my 3D CAD software (autodesk inventor) as paper blueprints are just so obsolete, i enjoy converting them to 3D and then redistributing them for others to study.. so i feel like im doing a good deed in converting these designs into a better format for others (if that makes any sense)

im not willing to risk getting myself in trouble doing anything more with them, or risk something blowing up in my face... the designs im most interested in are either WWII, or preferably older, im a fan of 19th century firearms.. especially lever actions, and single shot rifles.. in fact, i had a thread on here before looking for lever actions, single action revolvers..

anyway, the PPSH-41 isnt my favorite design from WWII, but there is a complete set of them online to keep me busy until i find my next project... was thinking of buying 1874 sharps blueprints.. unfortunately i cant find any for free
 
you know.. im starting to think the blueprints i have are backwards engineered... that.. or the russians really love guns that dont fit together very well, because some of these parts dont really match up very well at all...

for example, if you make the receiver round, the rear sight base doesnt fit on right.. but if its more squared off for that to fit, then the trunnion doesnt really fit in tightly, and the only thing then supporting the trunnion is the pin itself to the upper...

either that, or theres something im missing here... unless the upper is a compound radius on top?... more rounded around the barrel, flattening out behind the trunnion... but if that was true the piece of sheet metal on the top of the upper receiver called the "receiver catch" wouldnt fit very snug at all
 
Well Jason41987, I can tell you from experience from my work with a major firearm manufacture; not much has changed at least with the company that I have experience with.

Blue prints are a thing of the past but Cad prints are still being used.
With 3D modeling the Manufacturer I worked for refuses to embrace technological changes.

Build it and hope it works by testing it is the motto.
Actually I was told by my Director "It doesn't matter as long as we have the testing data". ??????
Sad thing is that the testing is limited to 5-10 hand built firearms prior to production, then we wonder why there are recalls.
When issues pop up on the 5-10 test mules the standard response is to write it off as I know what caused it and change the design without much further testing.
Then production builds the rifles and finds all kinds of problems and the engineering response is "If was built to engineering specs it would work!"

It's only a matter of time before the designing is sent over-sea's for a lower price and a better product. But we will still manufacture the product in the US due to our firearm laws protecting the industry.

There are Americans capable of doing the job correctly, but are held back by leaders with limited perspectives. Technology is not embraced by the not so intelligent that refuse to try to understand it.
 
Another thing to consider (if you are in the US) is whether there could be legal issues if one of the items you develop a DXF for is American made and is subject to ITAR.

Maybe a moderator can answer that question as an aside: could a person in the US get into trouble for developing an accurate model (let's say of an M16 rifle) and making that model available to folks who may be outside the US?
 
And to answer your question about missing dimensions,

In working with the older prints you'll find dimensions on just parts and some on the assemblies. To complicate it you'll also find dimensions on the casting prints and forging prints.

So you may not have all the prints you need to get a true 3D model.

Sorry for my earlier rant; just frustrated with the current direction of business management in the U.S.
 
yeah.. i know how you feel about companies... im hoping to sell some of the ideas ive come up with.. maybe start my own company beginning small, and i absolutely refuse to outsource out of the united states...

about the PPSH-41 though.. the magazine angle said 70 degrees on it... and the bottom of the magwell was angled 30.. it didnt seem right as once drawing them into autodesk inventor, it was much too steep of an angle... so i thought.. maybe whoever drew these didnt read a decimal... so i tried 7 degrees, and 3 degrees and what do you know... the magwell angle looks exactly like the real PPSH-41

while working on this design.. i learned some things about this ppsh-41, and its lead me to understand more of the thinking behind this design... there are a few things i learned about it that i never knew before...

for example, i didnt know the PPSH-41 was entirely ambidextrous.. it seems during WWII russia they thought it would be easier to design an SMG to issue to its troops that by merely removing and re-inserting the bolt handle to the other side of the bolt, the rifle would be left-hand friendly, instead of training their soldiers to shoot right handed... you just dont see that kind of thought put into most firearms anymore... i believe the thompson was... but it seems none of the new stuff isnt

anyway... when im finished the conversion of this design into 3D ill zip the files and post them on here if anyone wants them... and ive collected other designs from other sources, but havent verified their accuracy yet, but if youre interested, let me know and ill post them, i have many old designs, and a lot of popular ones
 
Jason,
This is a cool project, mainly because you'll learn exactly how all the parts interact as the action cycles. I find these mechanisms fascinating since guns are really the last remaining purely mechanical devices in our modern, servo-controlled world.

Tolerances are extremely important for such complicated machines, and the fact the parts, as dimensioned, don't fit well may be due to their need to be fitted/adjusted at installation. As mentioned, cast/forged parts may be dimensioned strangely due to their need for followup machining and refinement.

Don't take the plans for granted; I make engineering drawings for a living, and they are far from perfect. People made those prints by hand, and they are therefore even more fallible than today's computer aided designs (especially if you are looking at bad photocopies). If you don't have every last revision and addendum to those drawings, you won't have the correct configuration. You should at least be able to develop a very close proximity to what was actually made. Depending on how thoroughly you perfect the model you are making, you could probably replicate something better than a "built to specs" PPSH (I'm not familiar with their quality, but I have seen how carefully other Soviet guns were fitted ;)). You will have to approach the drawings with the intent of "reverse engineering" them, as opposed to simply duplicating them.

As far as legality goes, if it is legal to possess the paper drawings of these parts, then logically, a CAD model would be treated equally (someone please correct me if I'm wrong). Just don't go trying to fabricate an auto-sear or sell something made from these plans, and you should be fine.

Good Luck!

TCB
 
hmm... ive been studying some really old designs lately, i already have full 3D CAD models of the luger P08, 1911, c96 mauser, and thomspon... that C96 mauser is a very interesting design, looking, and functioning more like a rifle than a pistol... but i love the way they only used a single spring for both the bolt and the firing pin... some intelligent engineering went on over 100 years ago....

but... if i was to ever actually produce any firearm, i would probably go for a 74 sharps, ive always been a HUGE sharps fans, but those rifles cost a ton.. i like the old springfield trapdoor rifle too because it was the first rifle that really got us out of the muzzleloader era
 
forgot to mention... since it seems this PPSH-41 work is wrapping up... im open to suggestions for my next project.. if anyone has anything theyd like a 3D CAD file of for their own use, and could supply me with a set of blueprints id be happy to work it out.. i was going to begin work on the MP44 with some old german blueprints i have.. but the resolution is poor, and much of the numbers on the larger parts is too hard to read
 
You used to be able to find free original prints (pdf's) of a Gatling gun on line. I modeled one in Solidworks about 15 years ago, machined the bolts and breech block then lost interest. Pretty neat to model all the parts (gun, carriage, etc).

Still have everything on an old hard drive somewhere, I'll post a pic if I run across it.
 
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