4 AM idea: the Budget Subversive rifle

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PercyShelley

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5.45x39 is cheap these days right? Problem is, only AKs and clones thereof eat it. Why not make a cheap, but decent rifle chambered in it?

I'm thinking something along the lines of an SKS, but shorter and lighter and utterly streamlined for ease of production to drop the cost as much as possible.

I was reading about how the SKS is a popular rifle with Navajos in the SW US. It's reasonably inexpensive, eats reasonably inexpensive ammunition, and has sufficient range and firepower to deal with coyotes and the occasional bandit that you get out there in Indian country. It's also railroad spike tough.

As one of the threads here pointed out, there really aren't any US equivalents to the SKS that can match it for firepower, toughness and price, so why not make one? I'm thinking of an ideal rifle for the poor, a market that I think gets ignored (and deliberately snubbed by lawmakers), and one that is vitally necessary for the future of shooting sports. The poor can vote too you know. I present to you, then, the Budget Subversive, for arming the poor and flouting the dreams of a gunless utopia:

1) 5.45x39 chambering, but with provisions to switch to 5.56x45 should the eastern ammo dry up or get expensive.

2) Overbuilt polymers. Use reasonably inexpensive polymers, but do not spare material. There should be no hollow parts on this rifle. The overriding concern here is to keep costs as low as possible, but a close second is to make a rifle for the ages, so everything should be monstrously overbuilt. If it has to be used as a club once or twice, it ought to be tough enough to do so once or twice. Anything that has to be made of metal that isn't the barrel (which should be made of somewhat harder than necessary steel to improve lifespan) should be cast. Cast parts will handle the low operating pressures and recoil of the 5.45x39 just fine, and they'll keep the price right.

3) Fly under the radar of any future bans. The current grand strategy of gun banners is to attack what they see as the fringes of the gun culture. Go after .50s or military style weapons; the public can be easily frightened about those and gun ownership can be eliminated incrementally. Don't make the gun obviously military-styled. Use a conventional stock; they shoot about the same as pistol grips for most people. Use stripper clips and a large capacity fixed internal magazine, it's almost as good as removables and gives the gun a far more benign appearance. An upper rail would be reasonable since they're so darned useful, but don't cover the whole thing in them!

4) The KISS rule. This rifle needs to be easier to manufacture and easier to learn than an AK. That's a tall order of business, but it's been done before and can be done again. I want something that could lurk in someone's basement for years; giving nightmares to all who would violate the fourth, fifth and sixth amendments in order to repeal the second.

5) Multiple manufacturers. This should be, ideally, just like an AR-15. I want the Budget Subversive to be available from at least two different companies with lots of dark horse no-name brands popping up all the time. This will make it much more difficult to ban by name, and hopefully keep user-end costs down.

6) A reasonable degree of accuracy. This gun should be capable of 2-3 MOA at 100 meters.

In short, I want a rifle that would make Mao Zedong swoon. I don't want the next AR-15, there are already plenty of those. I want a rifle that's as dirt cheap, simple, easy to use and ubiquitous as the AKM, except more so. I don't want a rifle so cheap that any family that wanted armament could have one, I want a rifle so cheap that any family that wanted armament could have five.

I want to see a rifle that makes simonovs and kalashnikovs look like overpriced, complicated, finicky safe queens with no belly for the real world. I want to see a rifle that could undercut Norinco prices sans import tariffs. I want to see a rifle that could air dropped by the million to arm resistance movement without a parachute. I want future gun bans to seem like prohibitions on McDonald's toys or cell phones this thing will be so darned common.

The technology exists; plastics and polymers are cheaper and stronger than ever before, and it's only going to get better until we run out of oil and the zombies attack. The retarded blowback operating system of the TKB-517 was simpler, lighter and more reliable than the gas piston system of the AKM. If Glock can make a pistol with 30 some odd parts, then by golly we can make a rifle with less than that!

The market exists; not only in the US, but around the world. I don't just want to see Sarah Brady frothing at the mouth about the availability of guns, I want to see the UN give up completely on the damfool disarmament resolution too, out of the sheer hopelessness of getting rid of something so common and so cheap.

Finally, the cause exists; show of hands, who thinks that the governments of China and Nigeria might be a bit more willing to negotiate with interests from Inner Mongolia and the Niger Delta respectively, when there could be a rifle behind every blade of grass (err... grain of sand? Glob of mud?)? Show of hands, who thinks that the thugs in the Janjaweed militias would feel a little less fearless when the Southern Sudanese they were going to go slaughter suddenly have guns? Show of hands, who thinks that the LRA in Uganda would have been able to last a year, let alone nineteen years and abduct and murder countless civilians, if those civilians had been shooting back at them?

Guns proliferate, and cheap, good, ones proliferate even faster.

There are weapons that oppress and weapons that empower. The elitist feudal system, with its expensive steel barding, swords and years of training could not withstand the cheap, powerful, easy to use crossbow. The shogun overlords weren't too happy about those Portugese arquebusses either, once they realized how fast they let peasants turn samurai into swiss cheese.

There is nothing that tyrants hate more than masses with a mind of their own, nothing save opinionated masses who have the tools to set about governmental adjustment.
 
I like it, when you find someone to make it I WILL take 5, and maybe even buy a few extras to "lend" to friends should the need arise!
 
Sounds like the modern version of the Liberator pistol fabricated as a rifle. I'd recommend a Hi-Point Carbine or Kel-tec folding carbine that shoots semi-auto in a blowback action, or works on as straight pull bolt action.
 
Sounds like the modern version of the Liberator pistol fabricated as a rifle. I'd recommend a Hi-Point Carbine or Kel-tec folding carbine that shoots semi-auto in a blowback action, or works on as straight pull bolt action.

That's the basic idea, although the liberator pistol was only reliable after, what, 10 shots?

Essentially, I want something like a rifle-caliber Hi point or KT sub2000, but even simpler and cheaper. I think 5.45x39 would be ideal, because ammunition would be readily available worldwide. The low recoil would also make the gun easy to use for a wide variety of people.

If modern gunmaking has taught us anything, it's that semi auto guns can be made remarkably cheap and simple.

Both the glock series and the new Caracal from the UAE are perfectly functional pistols, state of the art even, with under 40 parts. Getting the absolute number of parts to a bare minimum has plenty of precedent, but hasn't been much applied to rifles.

Finally, you can make almost everything out of polymers but the barrel and the chamber. Look at the FS2000, it has a polymer trigger group for heaven's sake!
 
An SKS is already around $250 or less.

Hard to beat that price point for a new gun, american made. Hi-point has a hard time with pistol caliber carbines using Zamak cast parts, and Keltec isn't selling the Sub-2000 or SU-16 for less than that.

Honestly, sounds to me a lot like a 30-30 from Winchester or Marlin, available at Walmart for about $300 (at least until USRAC went belly-up). USRAC went belly up because the gun was too expensive to build and sell for $300.
 
Well, the Saiga family already exists, in all the fashionable cailbers (.223, .308, 7.62x39; not sure about 5.45; plus .410, 20ga, and 12ga). It's cheap, and it's AK rugged and reliable. Only things not going for it are it's imported (no reason you couldn't make them here, though) and it has a detachable mag, thus making it a bit more scary (to GFWs) than a fixed mag type like the SKS. Oh, and it's stamped sheet metal, as was the TKB-517.
 
I'm convinced that polymers, even cheap injection molded ones, could make cheaper and better firearms receivers than stamped sheet metal.

The hi-point is a fine starting point, but I think it could be streamlined.

Again, most working parts that aren't the barrel or the chamber can be made of polymers; it would even be possible to replace most of the springs with carbon fiber/epoxy composites, although I don't know if there would be a cost incentive for doing so.

Once you've gotten rid of most of the metal, it should be possible to build something suitably tough out of reaction injection molded parts. Plastics are the way to go for cheap guns, even the CCCP moved to bakelite mage for their 74's!

Once you're in plastic land, go nuts. Set up industrial-scale machines and turn these suckers out as fast as salad spinners, ice scrapers and all the other plastic junk that's everywhere these days. Bed the barrel in and away you go.
 
I think there's a market there as illustrated by things like the SU-16 and AR-180B and such. I would say it would be good to look at some sort of modular format that would allow versions to be chambered for not only 5.45 and 5.56 but also 7.62x39 and (maybe) some of the other AR-15 compatible calibers out there (6.8 Rem SPC, maybe Grendel if there's not some proprietary nutroll there involving Alexander Arms). Having something bigger than .22-ish cal bore would allow it to be marketed to those who wouldn't mind using it for deer and such.
 
Steel and hardwood prices have gone through the roof in the past 50 years, and aren't going to slow down. This is one reason it costs so much to re-make the classic war rifles of old or the AK/SKS's. To make a cheapo rifle now you've got to use a ton of plastic, zinc alloys and employ extreme cost-cutting measures. A very simple blowback operated carbine with minimal parts and a fairly low-pressure cartridge is the way to go. The higher preformance, higher velocity rounds require too much engineering and too much steel in the rifle. You should check out the stuff they're churning out of the Khyber Pass these days. They prefer cheap, blowback operated systems. A polymer body carbine, like a GLOCK pistol only larger, with a minimal number of steel parts, chambered for 9x19 with a really stout blowback design might work.
 
i bought a couple of tantal kits, paid about $150 each. Bought receivers for about $60. Compliance parts set me back another $50.

As far as a market for those guns, if you figure I'm paying $150 for the kit, after adding the cost of having it chopped and shipped, dealer markup...well, I'm assuming the Poles sold 'em cheap. VERY cheap.

(Kits have crawled up to $250+ now, but still).
 
PercyShelley, Sounds like you're talking about a Sten semi-auto design, steel bolt/chamber and barrel with polymer for everything else... (well, maybe a few metal parts like a firing pin, extractor and recoil springs, etc.).
http://www.e-gunparts.com/productschem.asp?chrMasterModel=3860zMKII

Initial cost for mold design and machinery would run ya some serious investment money, but it could be done.

A Freedom Fighter's Plastic Poodle Shooter. (better connotation than budget subversive... unless you love all things poodle)
 
i am all for it,but we can't get any body to make relodable rounds or components in 5.45,or even as a standard chambering in handi-rifles or tcs.
 
This may not be feasible, but this is what I'm imagining: something very similar in design to the SKS (due to its dead-simple design), but made with steel-reinforced polymers wherever possible (like any of the plastic auto pistols and many of the newer, cheap rifles). The bolt is square and would require minimal machining (you could probably make one with a dremel if you were very, very careful). The bolt carrier cover could, likewise, be made out of steel-reinforced polymer (beehive grid steel mesh for structural support?). The receiver itself, likewise (if it'd be possible). Make the bolt like the original Russian one (ie with a spring), and the trigger group could (I'm guessing) at least be made partially out of polymers. The front receiver post, stock, rear sights, etc. could all be made from a Glock-like polymer. Reduce the weight of everything, really (except the barrel, of which you've got no choice to make steel), while making the cost significantly lower.

I'd prefer 7.62x39, personally; it's cheaper and more available on a global scale than anything else, it's lower pressure than the 5.5mm rounds and more readily available.

As for the sights: make the front sight post similar to the comblock one (but smaller), but the rear could either be an aperture or simply a decent modern blade sight (like what you've got on most .22 rifles these days). Additionally, it could be easily removed and have a weaver mount replace it in a forward "scout scope" location - it seems scout scopes are much easier to learn to use than a rear-mounted scope due to people freaking out about getting hit in the eye by the scope.

Additionally, with a traditional stock, you could still make the butt hollow for a cleaning kit. You may want to weight it in some fashion to balance it in leau of the lighter receiver as well.

Make a rifle like that, and I'd buy several of them if they could be had for under $400. Light would be good, but not KelTec SU16 light/flimsy, either. It'd have to be pretty 'heavy' in that regard.

Overall, I imagine a "new" design might be necessary, in order to utilize a small part count and a durable design using newer material techniques. Again, something like the KelTec SU16, but more "sturdy". (Unfortunately, you'd probably need a fair amount of metal to give it that weight. I'd say the use of encapsulated lead weights (a couple ounces, at least) in the stock to balance the barrel would be an acceptable compromise. )

The real clincher would be startup capital. You'd need a lot to make sure your design was 100% foolproof, and then you'd need to make a LOT of the guns right off to recoup initial tool costs, I imagine. Considering a "cheap" rifle barrel seems to run $100 or so, the lowest I can imagine the gun costing is around $350.
 
Thanks all, for an early morning rumination I'm surprised this has been fodder for so much thought. This is the first such modest proposal I've ever made, aside from eating babies of course, to garner such attention.

Caimlas; your idea of using steel mesh in the composites is probably a good one. I wish I knew more about composites and polymer fabrication. You might be right about the global availability of m43 as well.

Baba Louie, you've hit it precisely upon this head; this is a rifle-caliber sten.
 
Well as someone out here in "indian country" the primary reason the SKS is so popular with the tribes is because most of em are the $89 specials number uno most are old Norincos bought back when they could be had for $65 ea in new condition the second big deal is that it is 7.62x39 which is very well suited for deer in the brush etc... as well as coyotes, ya can hardly give away any .22 cal rifle out here if your market is the working rancher .30 cal or bigger but again the less than $100 price tag is the big reason, they can be tossed in the bed of a truck and no great loss if it gets stolen,

As far as plentiful 5.45x39 ammo....... big problem since the BATF has been canceling form 6s for ammo imports latelly........ for the non-importer that means no more imported milsurp ammo, Century just got slammed to the tune of 60 million rnds already paid for and shipped the containers got to the customs port and the form 6 which had been approved got canceled....... that means the ammo is going to be destroyed as ya cannot import it without a form 6 and they are out the $$ so look for em to be recouping the loss by raising prices on other stuff...

The BATF has not approved any other form 6s for parts or for ammo in the last 3 months so........... once the current supply runs out and since there is no domestic supplier of 5.45x39 everyone with a rifle chambered for it will own some really cool clubs with folding stocks..........

Its not going to be getting any better in 08, there is a bill sitting in the house now that is primarily an imigration bill dealing with amnesty (hopeing all the hispanics blindly vote yes) rideing on the coattails of that bill and attached to it is one to shutdown importation of any military surplus ammunition as well as a whole bunch of new restrictions governing military "style" weapons....... I'll get the specifics tommorow, my partner and I spent yesterday afternoon talkin with a congressional rep who's a friend of his and its all bad news for military surplus dealers like my partner....

I wouldn't be investin too much time in designing new guns in 5.45x39 but rather figure out how to re-chamber the existing ones cheaply.........
 
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yep, ya see thats the catch, we don't need laws banning anything if it gets imported then it can only be imported if it gets an approved form 6 from the BATF who answers to nobody, no tax payers no oversight commitee etc... totally at the discreation of the Director of the BATF period.......

The really screwed part is an approved form 6 can be canceled at any time without reason just on a whim and your out the $$, in the past it hasn't been much of a gamble for importers if a form6 is approved thats always been the end of it when your shipment arrives ya provide the approved form6 and they verify it then the stuff gets put on a truck to the importers warehouse untill the past year...... the last year has been a gamble everytime stuff arrives ya never know whats gonna happen when they go to verify the form6 will it go through or will it get shot down? We've got 35K parts sets sitting in a warehouse no barrels etc... cut to requirements but......... its been a month to get the form6 verified and its usually a 48 hour thing...... we figure we're screwed or it woulda already been cleared
 
PercyShelley the start up money isn't as much a problem as the INSURANCE COSTS on a new firearm and the government testing ...thats the big problem unless you are an established gun manufacturer ..BIG$$$$
 
I like the concept, but I think that there are plenty of rifles in this country now.

What we really need is for the owners of these guns to get off their duffs and get politically active as well as learn how to better use the equipment that they have.

There are over 80 million gun owners in this country, yet we are letting the BATF, Congress and others tell us what we can and can't have, shame.

If just 10% would get off their duffs and contact Congress on the Fed level, and their reps on the State level, we will see some action in our favor. Imagine the giant turd your rep in DC would have if he got 160,000 post cards saying "no more restricts on firearm/ammunition ownership or importation" ? I suspect it would become important in a hurry.

But duff sitting is a national past time. I suspect that even making a SKS and giving them away would only serve to give the current, duff sitting gun owners one more gun to turn in when the Gov says it is time. It would not make things any better for gun owners and ownership in this country. If you think about it, who in this country can't afford a SKS or 30.30 now? If someone can't/won't come up with the $300-500 to arm themselves, I doubt that they would spend $150, and I doubt that they would be of any real use in the struggle against a tyrant.

Nobel thought and cause, just think that efforts would be better spent getting the duff sitters moving in our direction. Rifles will be a plenty if the need truly arises, but I doubt that there will be enough shoulders for them, that is what we really need.

Just some early morning ramblings, sorry for the digression.
 
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I must agree with FunFaler, we already have enough rifles, and like he said, get off your butts and get active. Attend an Appleseed shoot, write your congress critters and slap a friend into action. Our rights depend on action, not listless chatter, otherwise in a very short time you'll have nothing but memories.
 
5.45x39 may be cheap and all, but I think you're going to run into a marketing problem.

Only reason most people pick that caliber is because they want an AK74, not because they prefer that caliber. I'm thinking your money would be better spent developing yet another .223/5.56mm rifle than a 5.45mm

Also, just because surplus 5.45x39 is cheap and plentiful today doesn't mean it will always be that way (people used to rave about 7.62x39 because it was so cheap and plentiful ... those days seem to be gone).



Risky buisness, what did you actually mean to link to? I don't think either Richard Burr or Elizabeth Dole are "low cost", "made of plastic" or have "tremendous range" (and Dole isn't really all that good for resisting tyranny) :neener:
 
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