There are hard
limits at work that can be explained and measured. These are part of the
Science of Reloading.
► First you are confined to work within
Physical Limits, which you should not go beyond in
either direction. SAAMI suggests a minimum OAL of 1.000" for proper feeding, and a maximum OAL of 1.169" to be able to fit into the magazine. Those are your outer-most limits.
► Then inside those are what you might call your
Safety Limits. Every bullet fits every gun maker's barrel a
unique way. These generally limit the Max OAL. At the other end, you generally do not want to load shorter than the data from you load manual. That then becomes a useful Min OAL.
If we chart all this, it looks like...
Working within those hard OAL limits is usually a wide range for you to choose from. The final choice of your OAL is totally up to you. Some of this is experience, some is simply how that bullet feeds in your gun, some is knowing what the cartridge needs to perform. This is all part of your knowledge and becomes the
Art of Reloading.
• To be successful you need to work inside all those limits.
• To be accurate the bullet should be seated at least 0.20" into the case.
• The OAL listed in your manual is
not a suggestion. It is part of the lab report, just like the weight of powder, velocity and pressure.
• If you think you can ignore bullet-to-barrel fit, then here's a shamelessly stolen chart...
Hope this helps.