7X57chilmau
Member
- Joined
- Dec 9, 2008
- Messages
- 687
Well, last Thursday brought the dreaded day.... An appt. for the dread *snip* and the accompanying time spent waddling gingerly about the house. I needed a project to maintain sanity...
I remembered a post here some time ago about "Favorite WWII Knives" and one member had graciously posted photos of his OSS/CIA WWII covert weapons.... I'd made a thumb dagger a couple weeks ago from Desert Ironwood on a lark, but was intrigued by the coin knives shown in his collection.
I hobbled out to the forge and found one of the pieces I'd hardied off the point of my latest dagger.... About 3/4" by 3" acute triangle of crudely forged 5160 spring steel....
I put a stool by my bench grinder, and began worrying away at the excess metal. I shaped a little (very little, 1/2" edge) drop point blade from the piece of scrap.... Thinned it to a little over 1/2mm thick for the blade, and gave it a chisel grind....
Tried to drill a 1/16" hole for the pivot but the drill wouldn't cut the spring steel. Musta been left a bit hard from forging.... So I used a little diamond ball mill on my dremel and ground the hole in. No biggy. Used the dremel again with a diamond wheel to cut the nail nick.... Got a bit carried away and cut right thru, but it turned out OK, so I stuck with it.
Finished filing and shaping the blade, I lit a small camp stove for heat treating. Suspended the blade from a piece of tag wire, and heated it to transition temp, quenched in motor oil.... Then tempered it to straw in the heat above the stove's flame....
Drilled 2 1/16" holes in a 2008 Canadian quarter, one to be the pivot, and the other for a blade stop.... The OSS knives seem not to have a blade stop, but I wanted one.
I used a copper upholstery tack to make the pivot rivet... Drove it thru the hole (interference fit), cut the point off, and riveted it with some gentle hammer blows.
The blade stop is the head of a finish nail. I used a tapered diamond burr to make the blade stop hole large enough to take the nail tightly, used the nail head to form the blade stop, and cut and riveted the other end.... Used a punch to upset the rivet end.
A little more diamond burr time shaped the blade stop pleasingly.... Some file work on the rim of the quarter smoothed the blade action....
Polished the blade quickly and roughly using a muslin wheel and white compound...
Damned if this hasn't been a handy little knife these last few days. Razor sharp, but hard to find in a pocket.
I see folks charging ridiculous prices for things like this online.... I could actually make these profitably! (no, I won't make one for you!). Hobby rules and all... No, I won't be trying to get this on my next airplane ride....
Waddya'all think?
J
I remembered a post here some time ago about "Favorite WWII Knives" and one member had graciously posted photos of his OSS/CIA WWII covert weapons.... I'd made a thumb dagger a couple weeks ago from Desert Ironwood on a lark, but was intrigued by the coin knives shown in his collection.
I hobbled out to the forge and found one of the pieces I'd hardied off the point of my latest dagger.... About 3/4" by 3" acute triangle of crudely forged 5160 spring steel....
I put a stool by my bench grinder, and began worrying away at the excess metal. I shaped a little (very little, 1/2" edge) drop point blade from the piece of scrap.... Thinned it to a little over 1/2mm thick for the blade, and gave it a chisel grind....
Tried to drill a 1/16" hole for the pivot but the drill wouldn't cut the spring steel. Musta been left a bit hard from forging.... So I used a little diamond ball mill on my dremel and ground the hole in. No biggy. Used the dremel again with a diamond wheel to cut the nail nick.... Got a bit carried away and cut right thru, but it turned out OK, so I stuck with it.
Finished filing and shaping the blade, I lit a small camp stove for heat treating. Suspended the blade from a piece of tag wire, and heated it to transition temp, quenched in motor oil.... Then tempered it to straw in the heat above the stove's flame....
Drilled 2 1/16" holes in a 2008 Canadian quarter, one to be the pivot, and the other for a blade stop.... The OSS knives seem not to have a blade stop, but I wanted one.
I used a copper upholstery tack to make the pivot rivet... Drove it thru the hole (interference fit), cut the point off, and riveted it with some gentle hammer blows.
The blade stop is the head of a finish nail. I used a tapered diamond burr to make the blade stop hole large enough to take the nail tightly, used the nail head to form the blade stop, and cut and riveted the other end.... Used a punch to upset the rivet end.
A little more diamond burr time shaped the blade stop pleasingly.... Some file work on the rim of the quarter smoothed the blade action....
Polished the blade quickly and roughly using a muslin wheel and white compound...
Damned if this hasn't been a handy little knife these last few days. Razor sharp, but hard to find in a pocket.
I see folks charging ridiculous prices for things like this online.... I could actually make these profitably! (no, I won't make one for you!). Hobby rules and all... No, I won't be trying to get this on my next airplane ride....
Waddya'all think?
J