Well, it was not the crimp die. It turns out that the size/decap die is causing this. It seems that no matter how I adjust it, the force of the cartridge being resized/decapped is enough to limit the travel of the ram by 10 thousandths. It's consistently and repeatably off by that much.
Here's what I have:
I get about 4-5 thousandths variance in COL as measured from bullet tip to the base of the casing if I run them all one at a time, or progressively. The problem is that running them progressively adds consistently 10 thousandths to the COL. This has been verified via multiple measuring methods.
This shouldn't be happening, should it? It certainly makes life harder for me, because it means that I have to readjust the bullet seater if I run any through without a casing in the first station. FWIW, I'm looking for an average 1.160" COL, which is how I set up the seating die with no other casings in the shell plate. So, I end up with 1.170" average COL when I run them progressively. Should I just set the seater another .010" in, and live with a few here and there (especially the last few of a run) being that much shorter in COL? I'm somewhat a newbie to reloading, and cautious, so I just want to make sure I do the right thing here.