I agree with RCModel That Tornado brush is awsome.
Using cast bullets at high velocity you will more then likely always get some leading. Tame em down a little and it will help. As mentioned earlier also if you are gas cutting and pushing past the rifling your accuracy will suffer.
My colt Ser 70 .45 acp has fire'd over 100,000 rounds in the IPSC games and leading is just part of life. Some cast bullets are worse then others. A lot of guys would do just what you mentioned and fire some hard ball to get the lead out. Other shooters dis liked that practice and would have nothing to do with it. I like to stay on the safe side and never do it. The Tornado brush works way too fast to even think about a risk. Chemicals are chemicals< I dont like them and probably never will. For removing copper OK. But not lead.
The right hardness will help a lot. The smoke is no big deal. Some of the race guns with comps would look like little trains puffing away.
I think I read this tip here a year or so ago, but Kroil (the penetrating oil) works great for me at removing lead. Swab some down the barrel. Let it sit a while and then run a bore brush down the barrel. Lead seems to come out in sheets.
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