Felt wads in cap and ball revolvers

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Gatofeo

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The use of greased wads twixt ball and powder in a cap and ball sixgun is likely very old.
The late gun writer Elmer Keith (1898-1983) was raised around Helena, Montana.
In his 1956 book, "Sixguns" he devotes a chapter to shooting the cap and ball revolvers. Keith's first revolver was a Colt 1851 Navy, which he began carrying when he was 14 (in 1912).
He knew many Civil War veterans, noting that the Helena area seemed to have a high population of them, from both sides.
Keith recommended using a felt wad twixt ball and powder, lubricated with melted tallow and beeswax.
"If you do not have the wax, then deer, elk, beef or mutton tallow will do," Keith wrote.
Keith noted that old Civil War veterans showed him how to properly load a cap and ball revolver. Though he didn't specify it, I suspect this meant the use of greased wads under the ball as well.
It's important to remember that most Civil War soldiers used factory-made paper cartridges in their revolvers and these did not have a felt wad.

Let's hear what Keith has to say:
"During the heyday of the percussion revolver, paper cartridges were furnished ... Conical Colt bullets were used in these paper cartridges with a rebated heel, leaving room to glue the tip of the paper cylinder to the base of the bullet. The powder charge was poured in the other end of the rolled paper cylinder which was folded over a couple of times to seal it, the bullet was dipped in melted wax or tallow and the cartridge was complete.
"These conical pointed bullets gave more range and penetration than round balls, but never were as accurate in our (Keith's) guns, nor did they kill game as well as the round ball."

The use of paper cartridges greatly speeded reloading, a critical concern in combat. Most of the war's revolvers undoubtedly contained conical bullets, not the round ball, as evidenced by battlefield archaeology.
Round balls were not issued for revolvers. If you wanted them, you had to cast your own over a campfire. I've done this, and it's a pain in the patoot! It would have been easier to get a resupply of paper cartridges with the conical bullet.
Keith was often in awe of the pistol-handling capabilities of these veterans, many of them in their 80s when he knew them. He writes of witnessing one veteran riding a horse at full speed and emtpying a cap and ball revolver into a fencepost without a miss!
Some of these old soldiers knew their pistols. I suspect that they may have taken the trouble to cast balls for their first load in their revolver, saving the paper cartridges for a fast reload.
Keith said one old veteran told him that the conical bullets were faster to load, but the round ball hit a lot harder and took all the fight out of an opponent.
If they were using round balls, which were not issued, then they may have used a lubricated felt wad under it too.
I've also heard of soldiers dripping candle wax or beeswax over the seated projectile, and around the cap. This was done not for lubrication, but to ensure that moisture didn't enter the chambers and deaden the load.
A felt wad greased with tallow or beeswax would be an effective barrier against moisture entering from the front of the chamber.
Some years ago, I loaded my .36-caliber Navy with a full charge, greased wad, round ball and caps, then placed the cylinder outside for six months. Spring, a hot summer, and early fall came and went. Then I fired the cylinder. It fired fine, and I could tell no loss in power due to the lubricant soaking into the black powder, as many have claimed.
I know that cylinder must have reached air temperature (100 F or so) but the loads were unaffected. Nor was there any rust in the chambers where the powder sat.
I use a very old recipe --- found in a 1943 American Rifleman magazine, and it was old then --- for lubricating my felt wads.
The recipe is:
1 part paraffin (I use canning paraffin, found at grocery stores)
1 part mutton tallow (purchased from Dixie Gun Works)
1/2 part beeswax
All measures are by weight, not volume. I use a kitchen scale to measure 200/200/100 grams of ingredients, then place them in a quart Mason jar.
Place the Mason jar in three or four inches of boiling water for a double boiler effect (the safest way to melt greases and waxes).
When thoroughly melted, stir well with a clean stick or disposable chopstick.
Then I place 100 .36 or .44 felt wads in a clean tuna can and pour in about 2 Tablespoons of the melted, mixed lubricant. The tuna can may be placed in a small saucepan with an inch of boiling water, to keep the lubricant hot until the wads throughly soak up the lubricant.
Allow the lubricant in the jar, and the can, to cool at room temperature. Hastening cooling by placing it in the refrigerator may cause the ingredients to separate.
The wads should be well soaked with lubricant. When the can is cool, snap a plastic pet food lid over the top and it's ready to be taken to the range. When you run low on wads, simply reheat the can and add more wads and lubricant from the jar.
Store the lubricant and lubricated wads in a cool, dry place.
The addition of paraffin in this recipe is crucial. It stiffens the wad significantly and helps it scrape out fouling. Though canning paraffin is a petroleum product, it does not leave the hard, tarry fouling common to using other petroleum products with black powder.
This recipe is also excellent for lubricating bullets in muzzle loaders, and cartridge arms using black powder. I have also used it as a patch lubricant with success.
Anyway, back to the old cap and balls ...

There are many cap and ball revolvers with loads still in them. I've seen them myself, in museums. It would be interesting to see whether the remnants of a greased, felt wad remains between the lead ball and powder in some of them.
In retrospect, it would be difficult to positively state that the revolver was loaded with felt wads during the Civil War. We know it was done in the early 20th century.
Perhaps the question of whether old-time users of cap and ball sixguns loaded them with lubricated felt wads will never be definitively answered.
 
Gatofeo, got a question for you concerning the pre-made paper rounds for these pistols.

I was looking at trying my hand at making them and was wondering if my plans were correct.

I was looking at wrapping cigarette paper around a dowl slightly smaller than the bore diameter (say .40") to make a paper cylinder. Then glue the ball to the top of that cylinder. Pour in the powder behind the ball and then seal up the end.

I'm thinking the best loading procedure at that point would be to tear open the bottom end, pour the powder in to the cylinder, tuck the paper into the cylinder (to serve as a wad), then press the ball into place.

Am I thinking in the ball park????
 
Yep, you have it right. In a 1937 article on the Colt Dragoon, the author says that you should tear the back of the paper cartridge a bit before loading, so some bare powder falls next to the flash hole.
Apparently, the old timers did it this way too.
You can make combustible cartridges at home.
Buy a pint of stump remover, it's nearly pure potassium nitrate (saltpetre). Buy the powdered stump remover and look for the highest percentage of potassium nitrate.
Dissolve 1/4 Cup of it or regular potassium nitrate in a quart of warm water. A Mason jar is good for this because you can shake the jar to dissolve it.
When dissolved, pour it into a large, shallow baking pan. Add single sheets of thin typing paper. Years ago I used onion skin paper but that's impossible to find now. Most large stationery and office supply stores will have some kind of paper that is thinner than printer paper, but not so thin that it's fragile.
I use Pro Art Tracing Paper of 9X12 inches. Thirty sheets cost me a few bucks but that's a goodly supply.
I cut each sheet into a quarter of what it was and place it in the solution. Push it down under the water so it's well soaked. After the paper is well-soaked, remove it from the solution.
Hang it from a line with clothespins until dry. Allow to dry at least overnight. I usually keep mine on the line for a couple of days to be sure. A line stretched over the sink works well (I'm a bachelor so I don't have a higher authority to report to).
for the .44 caliber, I use a piece of dowel 7/16 inch in diameter. For the .36 I use a 3/8 inch dowel that's been sanded down a little. Taper the end a bit and leave the end flat, so you have a form over which to fold the paper flat at the end. Rub it down with an old candle stub to make it waxy, so glue won't easily stick to it.
Roll the paper around the dowel with a little overlap at the end and along the side. Glue with a smidgen of rubber cement. I've tried Elmer's but it doesn't get tacky quickly enough to keep things moving. A quick, almost imperceptible swipe of rubber cement quickly glues the paper firmly.
The overlap at the end may be folded over, one side at a time, and glued into place. Remove the formed paper from the dowel and fill with whatever weight of gunpowder you desire.
Trim off the excess paper, leaving about 1/8 of an inch of paper above the powder charge.
The round ball may then be given a quick, light swipe of rubber cement around its circumference and pressed into the mouth of the paper. Allow to dry a few hours.
You can't use a greased felt wad between powder charge and ball, obviously, so just slather some lubricant over the ball after you've seated it in the chamber.
The use of paper cartridges speeds loading a bit. You can also make paper cartridges without the ball, for quick loading. With these, you can load the greased felt wad between the ball and powder.
When loading, tear the paper a bit so a bit of powder trickles out and covers the flash hole. If you don't do this, the paper may smolder anywhere from a brief instant to half a minute before going off.
If your pistol doesn't immediately fire, keep it pointed in a safe direction and be prepared for it to fire at any time. Keep it pointed in a safe direction for at least 30 seconds, preferably one full minute.
Then, still keeping it pointed in a safe direction, remove the cap and replace it with a fresh one and try again. And while you're doing this, keep your fingers well away from the front of the cylinder.
Paper cartridges may leave remnants of smolering paper in the chamber. Therefore, never load directly from a powder flask. Always pour your measured powder charge from a small measure. If you pour your flask on top of a smoldering ember, the flask will explode in your hand like a grenade. :what:
I don't often make or use paper cartridges. A lot of bother for a minor reduction in loading time in the field. But they're useful in the game field or to show others the transition between loose powder and fully contained metal cartridges.
I'd rather load loose powder. At the range, I'm not in a rush. I regard the act of loading a cap and ball revolver with loose ball and powder almost zen-like in its simplicity and stress relief.
 
As far as the cigarette paper idea is concerned. I've seen it claimed in the Dixie Gun Works Catalog, that they already nitrated. I've made many paper cartridges from that stuff and never noticed any evidence of such treatment.

Having said that, I never bothered to tear open the base of my cartridges, just seat them home with the rammer, cap and fire. I've never had a misfire due to paper blocking ignition.

The cigarette paper will leave debris in the chambers and it will build up 'til you notice that the ball doesn't seat as far as normally. It is easy for me to get 3-6 loadings before I have to clean out the leftover paper bits though.

In the past I used a pair of percussion revolvers for CAS matches and I didn't reload right after shooting. I never had a problem with left over paper smoldering, but that doesn't mean you won't.

I make my cig. paper tubes first on a dowel, twisting one end shut gently, triming off the tail and smearing a tiny bit of Elmers glue on the end.
Then I stand the tubes up in a tray and pour the charge in. Glue the ball to the tube and let dry.
Melt some BP lube and dip the ball end into it plus about 1/8-1/4 inch of the paper.

My revolvers have straight, non tapered chambers, some others have tapering chambers, that may or may not be a problem for you.

Don in Ohio
 
Model airplane builders use a material called "silkspan" to cover their models. It is almost ideal for making paper cartridges. Dip it in a pan filled with a nitrate-water solution and then hang the paper up to dry.

If you use a tapered dowel to form the paper tube it will rupture when seated into a chamber and it is not necessary to tear off the end of the tube. If you make the tube the right size you can use a q-tip to wipe a little airplane cement around the mouth of the tube and then glue the ball to it. When dry, turn the tube/cartridge upside down, pour in a powder charge, twist the end. tie it off with a piece of thread. and then trim off the extra thread and paper.
 
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