RecoilRob : "Didn't someone mention that the upper could be the culprit here if the barrel isn't screwed in far enough? (or out of spec) Something definitely is wrong when the carrier doesn't extend back far enough to slightly engage the buffer...completely agree, but is the buffer retention pin hole the only thing that can be out of whack to cause this issue?
I guess if another upper was swapped in that did the same thing on this lower...that would point at the lower being the component that's out of whack. Never built or worked on an AR so I'm not sure if the barrel could be out of spec enough that the bolt is locking up in it too far forward...but it sounds possible to my small mind."
Yes it could be any number of things combined to throw the tolerances off. But REGARDLESS of the actual culprit, this will fix the problem on an otherwise functional AR. It is also the cheapest/easiest route. Would I do this to a gun that my life will depend on? NO--that gun would get replaced. But I'm betting probably 80% of the ARs out there are not duty weapons and a fix this simple to save changing major components is worth it in my book. YMMV